Instinct Installation Manual
Table Of Contents
- SOLO 11 0 -15 5 -199 & COMBI 155 -19 9
- • To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual.
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- INDEX OF ILLUSTRATIONS AND TABLES
- PRODUCT AND SAFETY INFORMATION
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- 2.7. Carbon Monoxide Detector Installation
- 2.8. Commonwealth of Massachusetts Installation Requirements
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- CHAPTER 3 - UNIT PREPARATIONS
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- 9.2. CTRLMax Menu Structure
- 9.3. Home Screen
- 9.4. Status Line Messages
- 9.5. Main Menu
- 9.6. EZ Setup
- 9.7. Heating EZ Setup
- 9.8. Domestic Hot Water EZ Setup - INSTINCT Solo Units
- 9.9. Domestic Hot Water EZ Setup - INSTINCT Combi Units
- 9.10. Altitude Setup
- 9.11. EZ Setup Reset
- 9.13. CH/DHW Operation
- 9.14. Boiler Information
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- CHAPTER 10 - START-UP PREPARATION
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- 17.9. Check Boiler System
- 17.10. Check Expansion Tank
- 17.11. Check Boiler Relief Valve
- 17.12. Inspection of Ignitor
- 17.13. Check Ignition Cable and Ground Wiring
- 17.14. Check Control Wiring
- 17.15. Check Control Settings
- 17.16. Perform Start-up and Checkout Proce- dures
- 17.17. Check Burner Flame
- 17.18. Check Flame Signal
- 17.19. Check Combustion Levels
- 17.20. Check Flue Gas Temperature
- 17.21. Clean Heat Exchanger
- 17.22. Check Carbon Monoxide Detectors
- 17.23. Review With Owner
- 17.24. Torque Specifications Table
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69
FACTORY DEFAULT
HEATING SETTING
INSTINCT
Solo
INSTINCT
Combi
MINIMUM
SETTING
MAXIMUM
EZ SETUP RESET INSTALLER RESET
SETTING
CHAPTER 13 - EXTERNAL MODULATING CONTROL
The INSTINCT can directly accept an analog 0-
10 VDC signal from an external modulating boiler
controller to control the firing rate.
13.1. Wiring the Modulating Controller
Run two 18 gauge wires from the external modulating
boiler controller’s 0-10 VDC boiler output to low voltage
terminals X5-1&2 located at the bottom of the CTRL-
Max control module, as shown in Fig. 25 on page 41.
This signal will both enable and modulate the boiler. No
wiring is required at the thermostat terminals.
External modulating control will only function if the
external modulating controller is properly wired to the
INSTINCT as follows:
•
X5-1 = +
•
X5-2 = -
13.2.
CTRLMax Programming
The CTRLMax control module must be programmed to
accept the 0-10 VDC signal from the external modulat-
ing boiler control.
1. Use the Heating EZ Setup function to set
CH
D
emand
t
o
0-10V
M
odulation
Sig
nal
.
R
efer
ence
Section 9.7 on page 48.
13.3.
Programming of External Modulating
Control
The external modulating control must be programmed
to send 2 VDC to enable the boiler and run it at low fire,
and 10 VDC to run the boiler at high fire. Once the con-
trol enables the boiler, it must wait 30 seconds to allow
the burner to stabilize before modulating the boiler.
NOTICE
Ensure that the polarity of the connections
from the external modulating boiler controller
to the boiler are correct. Reversed polarity will
lead to no response from the boiler.
CTRLMax Factory Settings
Heating Operation
Enabled Enabled ✓
Demand Type
Thermostat &
Out
d
.
C
ur
v
e
Thermostat &
Out
d
.
C
ur
v
e
✓ ✓
Absolute Max CH Setpoint
185°F [85°C]
185°F [85°C]
68°F [20°C]
188°F [87°C]
✓
CH1 Maximum Setpoint
180°F [82°C]
180°F [82°C]
68°F [20°C]
188°F [87°C]
✓ ✓
CH1 Minimum Setpoint
80°F [27°C]
80°F [27°C]
60°F [15°C]
188°F [87°C]
✓ ✓
Outdoor Curve Coldest Day
10°F [-12°C]
10°F [-12°C]
-30°F [-34°C]
50°F [10°C]
✓
Outdoor Curve Warmest Day
64°F [18°C]
64°F [18°C]
60°F [15°C]
78°F [25°C]
✓
CH2 Circuit
Enabled Enabled
✓
CH2 Maximum Setpoint
140°F [60°C]
140°F [60°C]
68°F [20°C]
194°F [90°C]
✓ ✓
CH2 Minimum Setpoint
80°F [27°C]
80°F [27°C]
60°F [15°C]
190°F [88°C]
✓ ✓
Warm Weather Shutdown
Off Off Off
78°F [25°C]
✓ ✓
Circulation Pump Permanent
Disabled Disabled
✓
CH Post Pump Time
5 Minutes
5 Minutes
Off
20 Minutes
✓
Freeze Protection
Enabled Enabled
✓
Frost Protection Setpoint
-22°F [-30°C]
-22°F [-30°C]
-22°F [-30°C]
50°F [10°C]
✓
Parallel Shift Value
0°F [0°C]
0°F [0°C]
0°F [0°C]
144°F [80°C]
✓
CH Call Blocking
2 Minutes
2 Minutes
0 Minute
30 Minutes
✓
CHAPTER 13