Instinct Installation Manual
Table Of Contents
- SOLO 11 0 -15 5 -199 & COMBI 155 -19 9
- • To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual.
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- INDEX OF ILLUSTRATIONS AND TABLES
- PRODUCT AND SAFETY INFORMATION
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- 2.7. Carbon Monoxide Detector Installation
- 2.8. Commonwealth of Massachusetts Installation Requirements
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- CHAPTER 3 - UNIT PREPARATIONS
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- 9.2. CTRLMax Menu Structure
- 9.3. Home Screen
- 9.4. Status Line Messages
- 9.5. Main Menu
- 9.6. EZ Setup
- 9.7. Heating EZ Setup
- 9.8. Domestic Hot Water EZ Setup - INSTINCT Solo Units
- 9.9. Domestic Hot Water EZ Setup - INSTINCT Combi Units
- 9.10. Altitude Setup
- 9.11. EZ Setup Reset
- 9.13. CH/DHW Operation
- 9.14. Boiler Information
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- CHAPTER 10 - START-UP PREPARATION
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- 17.9. Check Boiler System
- 17.10. Check Expansion Tank
- 17.11. Check Boiler Relief Valve
- 17.12. Inspection of Ignitor
- 17.13. Check Ignition Cable and Ground Wiring
- 17.14. Check Control Wiring
- 17.15. Check Control Settings
- 17.16. Perform Start-up and Checkout Proce- dures
- 17.17. Check Burner Flame
- 17.18. Check Flame Signal
- 17.19. Check Combustion Levels
- 17.20. Check Flue Gas Temperature
- 17.21. Clean Heat Exchanger
- 17.22. Check Carbon Monoxide Detectors
- 17.23. Review With Owner
- 17.24. Torque Specifications Table
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71
CHAPTER 14 - CHECK-OUT PROCEDURES
D Measured the rate of input on Natural Gas as
NOTICE
Perform the following check-out procedures as
outlined and check off items as completed. When
procedures are completed, the installer should
complete the installation record in
Chapter 15 on
page 73.
D
Boiler system fluid chemistry checked and verified
as outlined in
Section 10.1 on page 59.
D
Boiler system was completely flushed to remove
any debris/sediment.
D
Any automatic air vents placed within the system
are open one full turn.
D
Air is purged from the heating zones and boiler sys-
t
em
piping
.
D If applicable, confirm that the burner has been
properly configured for Propane as outlined in
Sec-
tion 7.3 on page 31.
D
Thermostat circuit wiring checked and verified that
no voltage is present as outlined in
Section 10.6 on
page 62.
D
Operating Instructions were followed during start-
up.
D
Combustion levels and flame pattern verified as
outlined in
Section 11.3.5 on page 74
.
outlined in Section 11.3.5 on page 66.
D
Test high temperature limit as outlined in
Section
11.3.6 on page 66.
D Checked the incoming gas pressure at the unit
more than 5”w.c. and less than 13”w.c. for Natural
G
as
and
mor
e
than
8"
w
.c
.
and
less
than
13"
w
.c
.
f
or
LP with all gas appliances ON and OFF.
D
Adjusted balancing valves and system limit controls
to provide design temperatures to the primary
space heating system.
D
In multiple zone applications, adjusted for correct
flo
w
of
boiler
wat
er
t
o
each
z
one
.
D
Checked and verified room thermostat(s) function
properly and the thermostat(s) heat anticipator (if
used) was properly set.
D Observed several operating cycles for proper
operation of the INSTINCT and the system.
D Set the room thermostat(s) to the desired room
temperature.
D
Reviewed all instructions shipped with the INSTINCT
with the homeowner or maintenance personnel.
D
Completed the Installation Record of
Chapter 15
on page 73.
D Ensure all manuals and other documents are
returned to the Installation envelope and given to
the owner for safekeeping.
CHAPTER 14