Field Assembled ELECTRONIC AIR CLEANER AIR BOSS Model 60 Series without Integral Washing System • • • INSTALLATION OPERATION SERVICE For Model Numbers 60- ___-01 Electrostatic Precipitators for Commercial & Industrial Applications 101 McNeill Road • Sanford, NC 27330 (919) 775-2201 • Fax: (919) 774-8771 • (800) 884-0002 www.trioninc.com MANUAL Form No.
TABLE OF CONTENTS SECTION I DESIGN For The System Design Engineer Page 1. General Description ...................................................................................................................................... 3 2. System Design and Floor Layout ................................................................................................................ 3 3. Outdoor Installations ...........................................................................................................
SECTION I DESIGN To maintain the selected cleaning efficiency, it is important to assure that the total air volume (capacity in CFM) is uniformly distributed across the entire face area of the unit. However, since most air ducts are designed to handle air velocities greater than the rated velocity of the air cleaner, it is necessary to properly transition any attached ducting. If possible, a contraction ratio of 1 in 3 (approximately 20°) should be maintained.
C.) The basin floor should be properly pitched and finished to prevent puddling. D.) The cross members containing the anchoring studs to receive the air cleaner base frame must be even and level to provide a proper foundation for the metal framework base. (A) Framework (B) Ionizing-Collecting Cells (C) Controller with Power Supplies Where the installation site is not suitable for a poured concrete basin, rust resistant metal pans may be used.
The high voltage wiring consists of interconnecting the ionizing-collecting cells into banks with bus bars, then wiring each bank of interconnected cells to its corresponding power supply with the high voltage cable. will be under negative pressure and should be made air tight to prevent infiltration of contaminated air. After the ductwork has been installed, clear remaining material or debris from inside ducts and bottom of cabinet.
that each alternate plate is charged while intermediate plates are electrically grounded. convenient location near the door. Those located inside are wired in series with the electrical interlocks and used as a safety measure to control the primary power to the high voltage power supplies from inside the duct. Those located outside control the duct lights.
The Air Boss controller (Optional) contains a digital LED display for kilovolt and milliampere readings. The milliammeter should be observed on a routine basis to be sure that it is reading within the prescribed operating range as marked on the data plate. For those units containing a voltmeter, the collector voltage should be between 6 and 7 KV, and the ionizer between 12.5 and 13.5 KV. ionizing-collecting cells and inside the controller. Refer to Figure 14A. D.
The most common outage is a short in the secondary circuit and is best located through the process of elimination. Symptoms are a flickering indicating light accompanied by an arcing noise in the ionizing-collecting cell(s) or an indicating light that is not glowing. At the start of the cleaning process, electrical switches that could be accidentally activated shall be locked out. Components of the fire suppression system (if installed) shall not be rendered inoperable during the cleaning process.
Although open circuits can occur in the secondary they usually take place in the primary. If the unit contains only one power supply and the indicating light does not glow the outage is probably one of the following. (1) Supply line power to the control disconnected. Reconnect. (2) Open access door interlock in control of electronic air cleaner. Be sure all access doors are properly closed and secured. (3) Blown in-line fuse- Replace Power Supply. (4) Outage in the power supply.
Troubleshooting Reference Chart PROBLEM/ SYMPTOM Indicating Light Not Glowing PROBABLE CAUSE LOCATION REASON - CORRECTION Ionizing Section of Cell 1. 2. 3. Collecting Section of Cell 1. 2. 3. 4. 1. Short Circuit High Voltage Leads 2. Power Supply Control 1. 2. 1. 2. 3. Power Supply Indicating Light Not Glowing Open Circuit Electronic Air Cleaner Housing 1. 2. 1. 2. Indicating Light Flickering High Resistance Short High Voltage Circuit 3. 4.
Model 60 Control Schematic THIS PAGE INTENTIONALLY LEFT BLANK DETAILED SCHEMATIC DRAWINGS WILL BE PROVIDED BASED ON THE SIZE AND CONFIGURATION OF YOUR UNIT ORDERED.
Model 60 Field Wiring THIS PAGE INTENTIONALLY LEFT BLANK DETAILED FIELD WIRING DRAWINGS WILL BE PROVIDED BASED ON THE SIZE AND CONFIGURATION OF YOUR UNIT ORDERED.
