Instructions / Assembly

Installation & Assembly Instructions
Please contact Customer Service with any questions at:
30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ [e-mail]
For a full line of products visit www.tritonproducts.com 1
Read all instructions completely before installing. Should you have any questions about your
installation, please call Customer Service at 440-248-5480.
Inventory all components before starting assembly (Use Parts Call Out figure 1-1 on page 3)
Report any missing parts and/or damaged goods within 5 days from receipt.
QTY Description
(1) Aluminum Bottom Tray
(2) Left Hand Aluminum Corner Angle brackets
(1) Right Hand Aluminum Corner Angle bracket with holes for 4 handle holes with fittings
(1) Right Hand Aluminum Corner Angle bracket without attachment handle holes
(2) Rail End Brackets interchangeable (With 4 preinstalled threaded fasteners)
(1) Top Rail (48” Long)
(2) Internal Center Braces (With 90° Bends on Ends)
(1) Cart Handle
(2) Fixed Casters
(2) Swivel Casters
(4) DuraBoard Sheets 24” x 48” x 1/4” (Polypropylene Pegboard)
(72) 1/4"-20 X 3/4” Truss Head Bolts
(16) 1/4" Locknuts (for caster attachment)
(4) 1/4"-20 x 1/2" Tapered Head Screws (For Handle Attachment)
(16) 1/4" Flat Washers (for caster attachment)
Note: While attaching components it’s important to remember not to fully tighten any bolt or screw
until system is fully assembled. Freedom of movement will allow for proper alignment between bolts
and their associated preinstalled threaded fasteners. For assembly purposes, the END will always be
the narrowest dimension of the cart.
Assembly:
1. Locate the (4) corner angle brackets. (Using Parts Call Out figure 1-1 page 3 and close-up Figure
2-3 on page 4) Identify the left hand from the right hand angle bracket and their top edge from
their bottom edge.) The top’s edge can be identified by its 2 bolt holes when looking from the
end view.
2. Position the bottom tray with its lip facing up and one end facing you.
3. (Refer to Figures 2-1, 2-2 and 2-3) Note: All corner angle brackets will install outside of the
bottom tray. Starting with a left corner angle bracket and using ¼” Truss head bolt with align
end bolt hole in tray with pre-installed fastener with through-hole in angle bracket. Insert bolt
with and hand tighten (Do not tighten all the way). From the front edge of the same angle
bracket install a second Truss head bolt in the same manner. (Note: All corner bolts installed on
the FRONT edge will be removed one at a time during the installation of the DuraBoard
pegboard.) Repeat step #3 for each corner angle bracket.
DBC-4 - 48"L x 51-1/2"H x 29-3/4"W DuraBoard® Tool Cart