MANUAL V 1.1.
Index Content Pages 2 3 Safety notice 4-5 Features and about 6-7 Tools and electronics 8-9 Motor, esc, connectors,blades 10-11 Screws, nuts, shims and washers 12-15 Head assembly 16-22 Tail assembly 23 Servos preparation 24 Battery tray 25-28 Upper main frame assembly 29 Motor mount and pinion 30 Servo frame and motor support. 31-32 Upper and lower main frame assembly 33-36 Landing gear, servos, electronic assembly and wiring.
safety notice Operate the helicopter in open areas with no people nearby. Follow your countries air regulation rules. You may need to join a local club and become a member before you can fly the model. Do NOT operate the helicopter in the following places and situations (or else you risk severe accidents) In places where children gather or people pass through in residential areas and parks, indoors and in limited space in windy weather or when there is rain, snow, fog or other precipitation.
Features. Wide battery compartment with quick lock and release system. Light, yet very stiff and robust. Mini or full-size tail servo option. Motor mounting features a bearing block supported pinion, reducing overall wear on the power system and drive train. Compatible with a wide range of motor sizes. 4020, or 4025 series fit with easy. From 1000kv-1350kv for 6s 5mm shaft and 6mm shaft diameter ) 14T/5mm included. Octa boom design with oval side shapes, no boom supports needed.
About Tronhelicopters Designed, engineered and manufactured by YINTECH and Tronhelicopters Switzerland. Tronhelicopter’s team was built in 2019. Including professional RC Helicopter Pilot and RC FPV Drone World Champion from 2017 Dario Neuenschwander, we partnered with YINTECH, to provide high-quality manufacturing thanks to over 18 years experience within the helicopter industry. Partnered together, an idea was born to release a helicopter that satisfied the market needs.
Tools required 2 component epoxy Loctite 243 / medium strength Grease 2*Wrench for tail shaft nut Hex screwdriver 1.5mm/2mm/2.5mm/4mm/5mm TR501-518 Pair of customized nut wrench for tail shaft assembly. Optionally available at your Dealer.
Electronics required 3*midi size servos for swashplate 1* midi or full size servo for tail BL motor. 4020-4025 size/5mm or 6mm shaft diameter with min. 22mm length ESC 6S-12S 100A-155A FBL device and receiver with 6 channel transmitter.
Motor and ESC. Recommendation for Tron 5.5 if you use KONTRONIK equipment. • • • KOLIBRI-140-LV. PYRO 650-103-1030kv 5 or 6mm shaft. PYRO 650L-103-1030kv 5 or 6mm shaft. Recommendation for Tron 5.5 if you use SCORPION equipment. • • • • • TRIBUNUS II 06-120A SBEC ESC. TRIBUNUS 12-130A ESC SBEC ESC. SCORPION HK-IV-1100 kv 5 or 6mm shaft. SCORPION HK-IV 1060 kv 5 or 6mm shaft. SCORPION HK-IV 1320 kv 5 or 6mm shaft. Recommendation for Tron 5.5 if you use HW,XNOVA,YGE equipment.
Connectors,main and tail blades recommendation. We do recommend to use quality connectors for a safe and solid running setup. (ESC and battery) • • Supra X Pro S6 RCPROPLUS Pro-D6 Supra X Main blade recommendation for Tron 5.5 (545mm-560mm length). 9 Tail blade recommendation for Tron 5.5 (85mm-95mm length).
Screws and nuts.
Shims and washers.
You will need: Loctite 243 = blue Grease = yellow Head assembly. TR503-204 Feathering shaft support. TR550-001 Center Hub. TR504-870 Head dampeners 70 shore, for Sport and moderate 3D flying. (standard in kit). TR504-890 Head dampeners 90 shore for high rpm and hard 3D flying style. (optional) TR502-103 Feathering shaft. TR550-804 Main grip bearings set, with thrust bearings and shims. Pay attention to the orientation of the ball cage. Internal hole bigger. 1.6 TR550-003 Main grip arms.
You will need: Loctite 243 = blue Head assembly. 2.2 Important note! The ball links have a larger and a smaller diameter. Always make sure the larger diameter is pointing towards the pivot ball when assembling! TR504-100 Plastic ball link set 2,5mm 5.1 5.3 TR550-105 Anti rotation arm set with bearings,shims,screws and ball links. TR550-103 Bearing set and spacers for anti rotation arms. 2.
You will need: Loctite 243 = blue Head assembly. Swashplate is preassembled in factory. Please use loctite 243 on 1.2 and 1.4 5.0 1.4 TR550-110 Pivot steel ball set for head. (16pcs.) TR550-008 Complete swashplate assembly. 14 1.
You will need: Loctite 243 = blue 1. 2. 3. Head assembly. Insert main shaft into center hub first. Tighten screw 2.7 Tighten screw 2.6 left and right step by step (use loctite 248).Make sure the shim 5.1 do not fall out. Groove indicates CCW tread! 3.9 TR504-100 Plastic ball link set 2,5mm 2.7 (27mm) 2* Linkage rod, swashplate to blade grip arms. TR502-244 Main grip rod 2,5mm. CW tread! 12mm MKS, (15mm, others 18mm) TR504-100 Plastic ball link set 2,5mm 3* Linkage rod, servo horns to swashplate.
You will need: Loctite 243 = blue Tail assembly. TR550-403 Tail case assembly including bearings. TR506-511 Tail case bearings 1.7 TR501-408 Tail pitch arm support 1.2 5.5 TR550-316 Tail pitch arm assembly. TR550-110 Pivot steel ball set for head. (16pcs.
You will need: Loctite 243 = blue Grease = yellow Tail assembly. 3.9 3.8 TR504-404 Tailshaft dampening set. TR502-324 Tail blade holder spindle. TR502-407 Tail shaft with dampeners. TR550-401 Tail blade holder bearing set. Pay attention to the orientation of the ball cage. 5.6 Internal hole bigger. TR506-491 Tail blade holder thrust bearing set. TR550-110 Pivot steel ball set for head. (16pcs.) Apply grease.
You will need: Loctite 243 = blue Wrench size for nut = 5.5mm.Outer diameter should not exceed 9.2mm and min. 20mm length is required. Optional ( TR:501518 ) Tail assembly. TR550-525 Tail blade holder set complete. 3.9 6.5 5.2 TR550-322 Tail pitch linkage with c-clips and shafts. TR550-428 Tail pitch slider assembly.
You will need: Loctite 243 = blue Tail assembly. TR550-403 Tail case assembly including bearings Screws are loctited by factory! 1.7 1.2 3.4 TR501-408 Tail pitch arm support TR506-511 Tail case bearings 5.7 3.5 TR501-306 Tail shaft collar TR501-319 Tail pulley 19T (included) TR501-318 Tail pulley 18T (optionally) TR501-320 Tail pulley 20T (optionally) Insert belt here! TR550-405 Tail case belt pulley assemble 5.4 Important note! The ball links have a larger and a smaller diameter.
You will need: A little bit of patience, when doing it for the first time Tail assembly. 3.8 Insert nuts into the tail pushrod mounting device. Use the same direction as shown in the illustration. Use the tail pushrod temporary. Insert the tail push rod with the nuts facing up into the boom. Make sure that when you tighten the screws for the tail push rod guide, your mounting device facing up like shown in the illustration. 1.1 TR503-216 Tail pushrod guide. Include screw and nut for assembling.
You will need: 2 component epoxy Tail assembly. Glue the tread into the tail push rod and the shell on the outside of the rood. This way you add double safety and the tread can not turn if you adjust the ball-link after the assembly is complete hardened. Use 2 component epoxy! 3.
You will need: Loctite 243 = blue Tail assembly. 1.9 2.0 Insert the tail belt in to the boom. For best tail authority performance adjust center position of your FBL controller ( tail servo) same as shown in the illustration ( 90*) degree.
You will need: Loctite 243 = blue Servos preparation. Cyclic servo recommendation for Tron 5.5 ( 3* midi size ) • • • • MKS KST BK HIGHEST (15-17mm) 3.7 TR550-112 Pivot steel ball set for servo horns. Tail servo recommendation for Tron 5.5 ( 1* midi size ) 3.7 TR550-112 Pivot steel ball set for servo horns. (15mm) Tail servo recommendation for Tron 5.5 ( 1* full size ) • • • • • MKS KST BK HIGHEST Futaba 3.7 TR550-112 Pivot steel ball set for servo horns.
You will need: Loctite 243 = blue Battery tray. Battery recommendation for Tron 5.5 • • • • 6S ManiaX 4500mah or 5100mah. 6S Fullymax Stamina 5000mah. 6S Gens Ace 5000mah. 6S Pulse 5000mah. We experienced the best power versus weight balance with 6S 5000-5500mah size. 1.
You will need: Loctite 243 = blue Upper main frame assembly. 1.1 TR505-214 ESC carbon tray TR501-200 Tray mounting spacers 1.1 TR505-211 FBL unit carbon mounting trays 1.
You will need: Loctite 243 = blue Upper main frame assembly. TR505-102 Upper left frame for midi size tail servo 2.1 1.8 2.1 1.8 TR503-215 Rail guide for battery tray TR501-125 Front canopy mounts TR501-118 Rear canopy mounts 4.1 26 TR505-106 Breakaway plates 1.
You will need: Loctite 243 = blue Upper main frame assembly. TR550-220 Tail idler pulley mounting plate assembly TR550-402 Tail idler pulleys with bearings. TR550-373 Bearing set and spacers for tail idler pulley 2.5 TR501-219 Frame spacers 2.1 TR501-122 Servo mount plates 1.8 1.6 TR501-102 Black anodized washers / 2.
You will need: Loctite 243 = blue Upper main frame assembly. 1.7 TR550-420 Release knop for battery tray (pre assembled by factory) TR501-102 Black anodized washers / 2.5mm x 8 TR501-122 Servo mount plates 1.6 TR503-215 Rail guide for battery tray. TR505-101 Upper right frame for standard tail servo 1.
You will need: Loctite 243 = blue Motormount and pinion. Available pinions for Tron 5.5 • • • • • 13T 5mm/6mm 14T 5mm/6mm 15T 5mm/6mm 16T 5mm/6mm 17T 5mm/6mm BL motor 4020-4025 size (not included) TR502-014 Motor Pinion 14T 5mm (included in kit) 3.4 TR501-101 Black anodized washers / 3mm x 8 2.
You will need: Locktite 243 = blue Servo frame and motor support. TR506-105 Main shaft bearing set TR501-203 Servo mount unit TR501-204 Main shaft support with bearings. TR501-203 Servo mount unit 1.5 If you experience that your servo horn will slightly touch the screw head, use 1.8 type screws. 2.1 2.2 2.
You will need: Locktite 243 = blue Upper and lower main frame assembly. 5 Frame spacer will be used for assembling the upper with the lower frame departed by the plastic breakaway frame spacers as shown on page 32. 1 Frame spacer will be used for the front canopy mount.
You will need: Loctite 243 = blue Upper and lower main frame assembly. 2.2 2.1 2.1 2.1 TR501-378 Motor mount support 1.8 2.3 TR501-101 Black anodized washers / 3mm TR505-103 Lower frame set TR503-968 Frame spacer set 1.9 32 2.2 2.
You will need: Loctite 243 = blue Landing gear,cyclic servos. 3.4 2.3 TR550-123 Complete set of landing gear including white color skits pipes TR501-102 Black anodized washers / 2.5mm x 8 1.
Tips! ESC to FBL cables routing 34
Wiring electronics. Tips! Additionally, you may want to use servo wire protection shrink tube to avoid cuffing or cutting on servo wires. Please make sure all edges on the frames which are in contact with wires are eased with sandpaper.
Tips! Wiring electronics. For best fitting of canopy, route your ESC battery cables as shown in the illustration. Canopy handling will be very easy and fast. For best fitting of canopy, route your ESC battery cables as shown in the illustration. Canopy handling will be very easy and fast.
You will need: Loctite 243 = blue Grease = yellow Main drive preparation. 1.0 TR502-301 One way bearing sleeve New heavy duty CNC maingear 93T mod 1 and Heavy duty oneway drive is optionally available for extreme powerfull setups or 12S. Please refer to tronhelicopters. com, tron 5.5 upgrade parts for more informations. 6.3 6.4 TR550-512 One way bearing assembly for main drive 6.4 TR503-135 Machined delrin main gear mod 0.7 1.8 6.
You will need: Loctite 243 = blue 1. 2. 3. 4. 5. Head and main drive. Insert main gear assembly into frame Insert rotor head assembly true bearing support tube Make sure your main shaft glide true the one way bearing sleeve and line up with the jesus bolt screw 3.0 Move down the main shaft collar to have zero up and down play on the rotor head assembly, then tighten screws 2.4 step by step. Make sure to have an equal gap on the collar to achieve best holding results for the main shaft.
You will need: Loctite 243 = blue Anti rotation guide. TR550-201 Anti rotation guide. 1.5 1.
You will need: Loctite 243 = blue Tail boom to main frame assembly. Ensure to have your tail belt oriented as shown in the illustration Front (main frame side) 1. 2. 3. 4. 5. Insert boom same as shown into the tail boom clamps Slide the belt true the idler pulleys, use a cable tie for help Pull the tail belt over the drive pulley Tighten the belt by moving the boom backwards Tighten the boom clamp screws gently 2.
Tail rotation and canopy. Tips! Rotation direction of main rotor versus tail rotor. TR502-151 Canopy TRON 5.5 orange black (standard in kit) TR504-008 Canopy grommets New available upgrade part: TR550-218 Canopy repositioning assembly.This provides approx. 15 mm more space for 12S configurations.
Final setup and pre-flight check. • • • Zero degree pitch at center stick position Anti rotation arms at 90 degrees Cyclic servos at 90 degrees position 1. 2. 3. 4. 5. 6. 41 Disconnect your Motor wires from the ESC! FBL controller should be to set to the mode where you can level your servo center position and, or swashplate level mode. Fine tune your servo center position as precise as you can by the position of the servo horns. For finetuning use Sub trims in the FBL software.
Preflight check and gear ratios. 1. 2. 3. 4. 5. 6. Make sure your battery tray is securely locked.Use 2 battery straps. Inspect your blades for possible damage and if they are slightly tighten. Inspect your linkages if they all in place and not have been popt off turing transport of your model. Confirm that the FBL unit is correctly initialized. Make sure your canopy is secured safely. If you are a beginner, always seek advice by a expirianced pilot,specially for your first flight.
