Manual
SECTION5: MAINTENANCE
,_ WARNING: Before
inspecting, cleaning or servicing
the machine, shut off engine,
wait for all moving partsto come
to a complete stop, disconnect
spark plug wire andmove wire
awayfrom spark plug. Remove
ignition key on electric Start
models.
Failureto follow these
instructions can result in serious
personal injury or property
damage.
MAINTENANCE SCHEDULE
PROCEDURE NOTES
Checkmotoroil level
Cleanengine
Checkdrivebelttension
Checknutsandbolts
Changemotoroil
Lubricatetiller
Serviceengineaircleanersystem
Checkgearoil levelintransmission
Checktinesfor wear
Checkair pressureintires
(if unithaspneumatictires)
Servicesparkplug
2,3
2,7
1,4
i, 4
4,6,9
4
1,5
5
NOTES
I - Check after first 2 hours of break-in operation.
2 - eefora eachuse.
3 - Every5 operating hours.
4, Every!Ooperatinghoura.
5 - Every30 operating hours.
6 - Changemore frequently in dusty Conditions.
7 - See Engine Owner's Manual forservice
recommedations.
8- Whichevertimeintervaloccursfirst.
g - Changeaftergrst2hoursofbrsak-in
TILLERLUBRICATION
After every 10 Operatinghours, oil or
grease the lubrication points shown in
Figure5-1 and described belOW,
Useclean lubricating oil (#30weight motor
oil is suitable) and clean generalpurpose
grease(greasecontaining a metallubricant
is preferred, if available).
• Removethewheels,cleanthe wheel shaft
(A, Fig.5-1) and apply a thin coating of
greaseto the wheel shaft,
• Greasethe back, front and sides of the
depth regulator lever (B, Fig. 5-1).
• Removethe tines andcleanthetine shaft
(C, Fig.5-1). Use a file or sandpaperto
gently remove any rust, burrs or rough
spots (especiallyaround holes in shaft).
Apply greaseto ends of shaft before install-
If a cover is leaking,check for loose
screws. If the screws aretight, a new
gasket or oi! seal may be required.
If the leak is from around a shaft and oil
seal, the oil seal probably needsto be
replaced. Seeyour authorizeddealeror
contact the factory for service or advice.
IMPORTANT:Neveroperate the tiller if
the transmission is low on oil. Check
the oil level after every30 hours of
operation and wheneverthere is any oil
leakage.
CHECKHARDWARE
Checkfor loose or missing hardwareaf-
ter every 10 operatinghours and tighten
or replace(as needed)before reusing
tiller
Besureto checkthe screws underneath
ing tines, the tiller hoodthat securethe transmis-
• Oilthe threads onthe handlebarheight sion coverandthe DepthRegulatorLever
adjustment screws andthe handlebar to thetransmission.
attaching screws (D, Fig.5-1). CHECK TIRE PRESSURE
(Models with pneumatic tires)
airOhecktheairpressureinbotht,reS.pressureshou,dbebetween15ps,The
B_ and 20 PSI(pounds per square inch).
Keepboth tires equally inflatedto help
prevent machinefrom pulling to one
side.
TRANSMISSION
GEAROILSERVICE
Figure5.1
CHECKFOROILLEAKS
Beforeeachuse,checkthe tiller for signs of
an oil leak -- usually a dirty, oily accumu-
lation either on the unit or on the floor.
A little seepagearound a cover or an oil
seal is usually not a causefor alarm. How-
ever,if the oil drips overnight, then imme-
diate attention is needed. Ignoring an oil
leak can result in severe transmission
Checkthe transmission gear oil level
after every 30 hours of operation or
wheneveryou noticeany oil leak. Oper-
ating the tiller when the transmission is
low on oil can result in severedamage.
A. ToChecktheTransmission
GearOil Level:
1. Checkthe gear oil levelwhen the
transmission is cool. Gearoil will
expand in warm operating temperatures
andthis expansionwill provide an incor-
rect oil level reading.
2. With the tiller onlevelground, pullthe
Depth RegulatorLever all the way up.
3. Removethe oil fill plug (A, Fig.5-2)
from the transmission housing and look
damage] inside the oil fill holeto locatethe main
drive shaft situated below the hole.
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