Manual

4. Thread the #10-24 hex nut (Z, Fig. 2-5)
halfway onto the screw (V).
5. Thread the screw IV_ into the cable ad-
juster (X).
6. Hookthe cable spring (W, Fig.2-6) into
the V-shaoed bend in the ForwardClutch
Bail _Y).
7. Checkfor correct tension onthe forward
drive belt by taking two measurements of
the cable spnng, as follows:
a. With the ForwardClutch Bail (Y, Fig.2-
6/in an open(released) position, measure
the length of the cable spring (W from the
outermost coil to the outermost coil.
n. Squeezethe ForwardClutch Bailagainst
the handlebar(see Fig. 2-7_and re-mea-
sure the spring length, The belt tension is
correct if this second measurementis be-
tween 1/16"to 3/16"longer than the first
measurement. If so. turn the hex nut (Z.
Fig.2-7) tightly against the cable adjuster
(X_while preventingthe cable adjuster
from turnmg.
c. If the spring length is incorrect, you
must adjust the cabletension as described
Fig.2-7: Tocheckforwardbelttension,taketwomeasurementsofthelengthofthecoilsinthe
spring-- firstwiththebailopen,thenwiththebailheldagainstthehandlebar.
STEP 5: INSTALL REVERSE CLUTCH
CABLE (MODELS 634F & 634B ONLY)
1. Unwrapthe reverseclutch cable (CC.
Fig.2-8 and Fig.2-9_from its shipping po-
sition and route it up to the handlebar. Be
sure that the cable is routed beneaththe
in Checkingand Adjustin_ Forward Drive Forward Clutch Bail.
Belt Tensionin Section 5. Incorrect cable
tension can result in belt slippage Icable
tension too IooseL or unintentional tine
movement when the clutch bail is in Neu-
tral Icable tension too tight}
2. Usingthe two self-tapping screws (AA,
Fig.2-8) securethe reversecable mount-
ing bracket (BB)to the handlebars,as
show_
3. Insertthe cable(CC,Fig.2-8) through the
slot inthecablebracketandpositionthe flat
side of the threadedassemblynextto the
flat side of the hole. Slidethe hex nut (DD/
up the cable andtighten it securely
4. Fastenthe reverseclutch cable to the
left side handlebarwith a cabletie (EE,Fig.
2-9L
5. Testthe function of the reverseclutch by
pulling out and releasing the cable knob.
The knob should return to its neutral posi-
tion (resting against bracketL If it doesn't.
contact your local dealer or Troy-Bilt LLC
for technical assistance.
Wm
Zm
X--
CC
Flat Side
Fig. 2-8: Install reverse cable bracketand
reverseclutchcable,
Fig, 2-5: Cable
springand
adjuster.
Fig. 2-6: Attachforward
clutch cable spring to
forwardclutchbail.
Fig.2-9:Routereverseclutchcable(CC)as
shown.Attachwithcabletie(EL:).