Manual

Section2: Assembly
STEP4: Install ForwardClutch Cable
1. Placetheforward clutch cable bracket
(P,Fig. 2-4) on the handlebarsupport (A).
Attach the cable bracket using a 1/4"-20 x
1-1/4" hexhd, screw (R, Fig. 2-4) and
1/4"-20 hexIocknut (S). Tighten securely.
2. Carefully unwrap the forward clutch
cable (the cable without a knob attached to
it) from its shipping position and slide the
thin cable wire (T, Fig. 2-4) into the slot in
the cable bracket. Pushthe cable connector
(U, Fig,2-4) up through the hole in the
bracket until the groove in the connector
snaps into placeon the bracket.
3. Insertthe #10-24 x 2" slotted hd. screw
(V, Fig. 2-5) down into the cablespring
(W). The threadedend of the screw will
extend from the bottom of the spring.
4. Thread the #10-24 hex nut (Z) on the
slotted headscrew (V). Threadit halfwayup,
5. Threadscrew (V) into cable adjuster (X),
6. Hook cable spring (W, Fig. 2-6) into "V"-
shaped bend in theforward clutch bail (Y).
7. Lift and hold the ForwardClutch bail
against the handlebar. SeeFig, 2-7,
8. Measurethe length of the cablespring
betweenthe ends of the coils (Fig. 2-7).
The length should be approximately 1-7/8".
If the length is correct, turn the #10-24 hex
nut (Z) down tightly againstthe cable
adjuster (X) while holding the adjuster in
place. SeeFigure2-7, If the length is
incorrect, you must makean adjustment to
the cable tension as described in
"Checking andAdjusting Forward Drive
Belt Tension" in Section 5. When the
spring length is correct, tighten the hex nut
(Z) against the cable adjuster (X).
STEP5: Install ReverseClutch
Cable
1. Removethe two pre-installedself-tapping
screws (AA, Fig, 2-8) from the handlebars.
2. Position the reversecable mounting
bracket (BB, Fig, 2-8) as shown and
reinstall the two self-tapping screws.
3. Unwrapthe reverseclutch cable (the
cable with a knob and a large hex nut
attached to it) from around its shipping
positionand route the cable (CC, Fig.2-8
and Fig,2-9) up to the cable bracket (BB,
Fig, 2-8), Be surethat the cable goes
beneath the ForwardClutch Bailas it is
routed up to the cable bracket.
8
R
Fig. 2-4: Installing forwardclutchcable bracketand cable.
W-- Fig.2-5:Assemble
springandadjuster.
V-- --Z
X--
Fig,2-6:Installforwardclutchcable,
Fig.2-7: Measurecablespring.