,® n n mm m mum Operator's Manual Model TB475SS IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS P/N 769-00375 (10/02) PRINTED IN USA CAREFULLY
Content Page Calling Customer Support .................................................... 2 Rules for Safe Operation ..................................................... Know Your Unit ...................................................... 3 6 Assembly Instructions ................................................. Oil and Fuel Information ...................................................... 7 8 Starting/Stopping Instructions ................................................
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. SYMBOL MEANING SYMBOL _;i will result inFailure seriousto injury yourselfwarning or to DANGER: Obey to a safety others.
WHILE OPERATING • Never start or run the unit inside a closed room or building. Breathing exhaust fumes can kill. Operate this unit only in a well ventilated outdoor area. • Wear safety glasses or goggles that are marked as meeting ANSI Z87.1-1989 standards. Also wear ear/hearing protection when operating this unit. Wear a face or dust mask if the operation is dusty. Long sleeve shirts are recommended. • Wear heavy, long pants, boots and gloves.
SAFETY AND INTERNATIONAL SYMBOLS This operator's manual describes safety and international symbols and pictographs that may appear on this product. Read the operator's manual for complete safety, assembly, operating and maintenance and repair information. SYMBOL MEANING SYMBOL Indicates danger, warning, or caution. May be used in conjunction • SAFETY ALERT SYMBOL with other symbols or pictographs. © WARNING - READ OPERATOR'S MANUAL //._...
Spark Arrestor 0APPLICATIONS As a trimmer: Cutting grass and light weeds. Edging Muffler Guard Decorative trimming around trees, fences, etc. Other optional accessories may be used with the TB475SS. Refer to Operating the EZ-Link System for a list of add-ons. Fuel Cap Starter Rope Grip Shaft Grip On/Off Stop Control Throttle Control Shoulder Strap Clip _ D-Handle Spark Plug Air Filter Cover \ Primer Bulb /- Shaft Housing Cutting Attachment Shield / Cutting Attachment Line Cutting Blade Oi
On some units, the D-handle may be preinstalled. In this case you must loosen hardware and adjust the D-handle to fit the operator. Go to step 4 if the D-handle is preinstalled. INSTALL AND ADJUST INSTALL THE CUTTING ATTACHMENT Use the following instructions if the cutting attachment shield on your unit is not installed. THE D-HANDLE 1. Remove the screws and bottom clamp piece that were installed on the D-handle for shipping. 2.
DANGER: OVERFILLING OIL CRANKCASE MAY CAUSE SERIOUS PERSONAL INJURY. Check and maintain the proper oil level in the crank case; it is important and cannot be overemphasized. Check the oil before each use and change it as needed. See Changing the Oil. RECOMMENDED 2. Place the unit on a flat level surface. 3. Remove the oil plug / dipstick from the crankcase (Fig. 7). OIL TYPE Using the proper type and weight of oil in the crankcase is extremely important.
RECOMMENDED FUEL TYPE FUELING Old fuel is the primary reason for improper unit performance. Be sure to use fresh, clean, unleaded gasoline. THE UNIT WARNING: Gasoline is extremely flammable and its vapors can explode if ignited. To avoid serious personal injury, always stop the engine and allow it to cool before filling the fuel tank. Do not smoke while filling the tank. Keep sparks and open flames away from the area. NOTE: This is a four cycle engine.
STARTING INSTRUCTIONS On/Off Stop Control ventilated area outdoors. Carbon monoxide exhaust fumes can bethis lethal a confined WARNING: Operate unitinonly in a well-area. _ / Stop/Off (O) Start/On (I) / jJ WARNING: Avoid accidental starting. Remain in the starting position when pulling the starter rope (Fig. 12). The operator and unit must be in a stable position while starting to avoid Serious personal injury.
OPERATING THE EZ-LINK SYSTEM TM 2. The EZ-Link TM system enables the use of these optional Add-Ons. Blower/Vacuum ........................... TBBV Cultivator ................................ While firmly holding the add-on, push it straight into the EZ-Link TM coupler (Fig. 15). NOTE: Aligning the release button with the guide recess will help installation (Fig. 14). TBGC Edger ................................... TBLE Hedge Trimmer ........................... Snow Thrower ........................
HOLDING THE TRIMMER NOTE: Do not rest the Bump Head TM on the ground while the unit is running. WARNING: Always wear eye, hearing, foot 1 and body protection to reduce the risk of I injury when operating this unit. J Before operating the unit, stand in the operating position (Fig. 17).
MAINTENANCE SCHEDULE NOTE: Maintenance, replacement, or repair of the emission control devices and system may be performed by any non-road engine repair establishment, individual or authorized service dealer. Perform these required maintenance procedures at the frequency stated in the table. These procedures should also be a part of any seasonal tune-up. NOTE: Some maintenance procedures may require special tools or skills.
. 4. Pull old line out of the line loading and line locking holes (Fig. 21 and 22). Insert a piece of trimming line into one of the two eyelets in the outer spool. Push it up through the line loading hole in the inner reel (Fig. 21). Do not bend the line when inserting it into the eyelet. 7. Repeat procedures 4-6 with the second piece of line. 8. Hold the outer spool. Wind the inner reel counterclockwise until approximately four (4) inches (102 mm) of line remain (Fig. 24).
2. Pull the old inner reel with existing line from the outer spool. 3. Insert the ends of the prewound inner reel line into the outer spool eyelets (Fig. 27). Push the new inner reel, arrow side up, into the outer spool. Remove any existing line from the inner reel before cleaning. Remove any debris or grass from the knob, spring, inner reel and foam seal. Wash the inner reel with warm soapy water (Fig. 29). 4= Inner Reel Fig. 29 = 4, Fig.
CHECKING THE OIL LEVEL CHANGING CAUTION: To prevent extensive engine wear and damage to the unit, always maintain the proper oil level in the crankcase. Never operate the unit with th e oil level below the bottom of the dipstick. THE OIL I For a new engine, change the oil after the first 10 hours of operation. Change the oil while the engine is still warm. The oil will flow freely and carry away more impurities.
Z AIR FILTER MAINTENANCE Cleaning the Air Filter Clean and re-oil the air filter every 10 hours of operation. It is an important item to maintain. Failure to maintain the air filter will VOID the warranty. WARNING: To avoid serious personal injury always turn your trimmer off and allow it to cool before you clean or service it. 1. Open the air filter cover. Push the tab on the right side of the cover inward. Then pull the air filter cover out and to the left (Fig. 35). 5.
Clean Air Filter ROCKER The condition of the air filter is important to the operation of the unit. A dirty air filter will restrict air flow. This is often mistaken for an out of adjustment carburetor. Check the condition of the air filter before adjusting the idle speed screw. Refer to Air Filter Maintenance. This requires disassembly of the engine. If you feel unsure or unqualified to perform this, take the unit to an authorized service center.
3. Removethescrewbehindtheenginecover(Fig.43). Adjusting Nuts Rocker Arms INTAKE EXHAUST Feeler Gauge Fig. 43 Disconnect the spark plug wire. 5. Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise. 4. Fig. 45 Exhaust Adjusting Nut_ Exhaust Rocker Arm Remove the engine cover (Fig. 42). 7. Clean dirt from around the rocker arm cover.
REPLACING THE SPARK PLUG Use only Champion RDZ19H spark plug or equivalent. The correct air gap is 0.025 in. (0.655 mm.). Remove the plug after every 25 hours of operation and check its condition. 1. Stop the engine and allow it to cool. Grasp the plug wire firmly and pull the cap from the spark plug. SPARK ARRESTOR Remove the muffler cover. See Rocker Arm Clearance. 2. With a flat blade screwdriver or Torx T-20 bit, remove the screw attaching the spark arrestor cover to the muffler (Fig. 48). 2.
CLEANING NOTE: Remove the spark plug and drain all of the oil from the cylinder before attempting to start the trimmer after storage. IA [ W_f_ N'NuG:;cO rat'O'dmse:iOO_fsa npc_r as_Inali_r_'O0' before you c ean or do any ma ntenance on it. Use a small brush to clean off the outside of the unit. Do not use strong detergents. Household cleaners that contain aromatic oils such as pine and lemon, and solvents such as kerosene, can damage plastic housing or handle. Wipe off any moisture with a soft cloth.
CAUSE ACTION Empty fuel tank Fill fuel tank with new fuel Primer bulb wasn't pressed enough Old fuel Press primer bulb fully and slowly 10 times Fouled spark plug Replace or clean the spark plug Plugged spark arrestor When it is above 40°F outside, the Cold Start Lever is in the CLOSED/DOWN position When it is below 40°F outside, the Cold Start Lever is in the OPEN/UP position Clean or replace spark arrestor Drain gas tank and add fresh fuel Flip the Cold Start Lever to OPEN/UP Flip the Cold Star
Engine Type .......................................................................................................................................... Air-Cooled, 4-Cycle Displacement ......................................................................................................................................... 1.6 cu. in. (26.2 cc) Clutch Type .........................................................................................................................................................
EPA Emission Control Warranty Statement Your Warranty Rights and Obligations The Environmental Protection Agency and MTD SOUTHWEST INC (MTD) are pleased to explain the emission control system warranty on your 2002 and later small off-road engine. New small off-road engines must be designed, built and equipped to meet stringent anti-smog standards.
ENGINE PARTS - MODELS TB475SS 4-CYCLE GAS TRIMMER /_!_ ® @ PPN - 41BDT47CO63 @ @ ® *o @ @ E25
ENGINE PARTS - MODELS 4-CYCLE GAS TRIMMER PPN - 41BDT47C063 Item 1 2 3 4 8 Part NO. 753_04083 79%182339 79%181025 79%182098 79%182099 Description Engine Cover Engine Cover Screws Valve Cover Screw Valve Cover Valve Cover Gasket 6 7 8 9 10 11 12 13 791_182340 79%182101 79%182100 791_182341 79%182103 79%181038 79%182102 79%181033 14 15 16 17 TB475SS ' Item 46 47 48 49 50 Part No.
-- BOOM AND TRIMMER PARTS - MODEL TB475SS 4-CYCLE GAS TRIMMER PPN - 41BDT47C063 ®® Item 1 2 3 4 5 6 7 Part No.
MANUFACTURER,S LIMITED WARRANTY FOR: The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. Troy-Bilt LLC warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship.
