Operation Manual

5
Installation instructions
& Please fold out the page with diagrams!
Read the installation instructions prior to starting work and
follow them carefully!
Intended use
The Caravan Mover is designed for use with single-axle
caravans with a total weight of up to 1700 kg.
Installation using the standard installation kit is only possible
on caravans/trailers within the following dimensions.
min. 195*
max. 1760
max. 2400
min. 140
min. 30
max. 48
min. 185
min. 2.8
max. 3.5
min. 330
Caravan Floor
all dimensions in mm
* with fully loaded vehicle
A distinction is made between L-profiled and U-profiled
chassis as shown in the illustration.
Caravan Floor
L-Profile
U-Profile
Measuring the chassis height
The chassis height (Y) is measured at point (X)
X
Y
Determining the installation type
1. Standard installation
Standard installation is used with an L-profile chassis and a
frame height (Y) of approx. 185 mm. No special accessories
are required.
2. Installation on a chassis with U-profile
Standard installation is used with a U-profile chassis and a
frame height (Y) of approx. 185 mm. A U-profile chassis kit
is needed to compensate for the profile edge.
3. Installation on a chassis with L-profile and frame
height of between 140 and 185 mm
With a chassis with a frame height (Y) of 140 mm to 185 mm,
1, 2 or 3 spacer plate sets and the U-bolt extension kit are
needed to compensate for the height.
4. Installation on a chassis with U-profile and frame
height of between 140 and 185 mm
The U-profile chassis kit, 1, 2 or 3 spacer plate sets and
the U-bolt extension kit are required to compensate for the
U-profile chassis edge and the height.
5. Installation on a chassis with L- and U-profiles with
frame height of less than 140 mm
On a chassis with a frame height (Y) of less than 140 mm a
low chassis kit must be fitted to compensate the height.
In Germany, the low chassis kit installation must be
accepted by a vehicle expert.
6. The AL-KO Vario III / AV installation kit must be used
with the AL-KO Vario III / AV chassis with a frame thickness of
less than 2.8 mm.
Special accessory installation
1. U-bolt extension kit
(for chassis with L-profile, frame height
from 140 to 185 mm)
U-bolts, nuts and washers,
Part no. 60010-00100.
1.1. Spacer plate kit
(two 15 mm spacer plates)
for height compensation
max. 45 mm (3 plates) at
each side (e.g. installed
behind axle)
Part no. 60010-66000.
2. Low chassis kit
for height compensation for
caravan/trailer with frame height of
less than 140 mm,
Part no. 60010-64900.
In Germany, this installation
kit must be accepted by
a vehicle expert.
3. U-profile chassis kit
(for chassis with U-profile,
frame height approx. 185 mm)
U-bolt with clamping plates and
self-locking nuts, stoppers
Part no. 60010-09200.
4. AL-KO Vario III / AV
Installation kit
for caravans with
AL-KO Vario III / AV Chassis
2.8 mm) mandatory,
Part no. 60010-21500.
5. Cross actuation device
(for swivelling both drive units
against the wheels from one
side and releasing them again)
connecting tube, middle tube,
nuts, bolts, grub screws,
Part no. 60010-18500.
The Caravan Mover is not approved for installation
on caravans/trailers with any other chassis! Any
drilling (exception: when using flat frame kit) or welding to the
chassis is not allowed. Under no circumstances remove any
suspension components from the chassis.