Operation Manual

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Table of contents
Symbols used ...................................................................... 15
Safety instructions .......................................................... 15
Important operating notes ............................................. 16
Instructions for mobile heating appliances ......................... 16
Operating instructions
Control panel with slide switch ..................................... 17
Control panel with rotary switch .................................. 17
Switching on the Heating ................................................... 17
Switching on the Ventilation ............................................... 17
Switching off ....................................................................... 17
Disposal ............................................................................. 17
Accessories ....................................................................... 18
Technical data ................................................................... 18
Declaration of conformity .............................................. 19
Manufacturer’s terms of warranty .............................. 19
Trouble-shooting list ........................................................ 20
Installation instructions
Intended use ........................................................................ 21
Approval .............................................................................. 21
Regulations .......................................................................... 21
Notes on the installation in commercial vehicles ............... 21
Notes on installation in driver's cab .................................... 21
Assembly instructions for permanently mounted trunk
compartment heating systems ........................................... 22
Notes on installation in boats .............................................. 22
Choice of location ............................................................ 22
Exhaust duct ..................................................................... 22
Permitted duct lengths ....................................................... 22
Inside installation with wall cowl set ........................... 23
Installation of wall cowl ....................................................... 23
Double cowl duct connection to the heating appliance ..... 23
Inside installation with roof cowl set ........................... 23
Assembling the condensate trap ........................................ 23
Assembling the roof cowl ................................................... 23
Double duct connection to the heating appliance .............. 23
Under-floor assembly with wall cowl kit ..................... 24
Fastening the heating appliance ......................................... 24
Outside assembly with cowl pipes ............................... 24
Fastening the heating appliance ................................... 24
Warm air distribution and circulating air return
with interior installation ................................................ 24
Warm air supply and circulating air return with
outside assembly ............................................................. 24
Fitting the control panel ................................................. 25
Installing the control panel with rotary switch ................... 25
Installing the control panel with slide switch ..................... 25
Fitting the electronic control unit ................................. 25
Electrical connection 12 V / 24 V .................................. 26
Gas connection ................................................................. 26
Function check ................................................................. 26
Warning information ....................................................... 26
Trumatic E 4000 / E 4000 A
Safety instructions
The use of upright gas cylinders from which gas is taken in
the gas phase is mandatory for the operation of gas regula-
tors, gas equipment and gas systems. Gas cylinders from
which gas is taken in the liquid phase (e.g. for fork lifts) must
not be used, since they would result in damage to the gas
system.
If the gas system is leaking or if there is a smell of gas:
extinguish all naked flames
do not smoke
switch off the appliances
shut off the gas cylinder
open windows and door
do not actuate any electrical switches
have the entire system checked by an expert!
Repairs may only be carried out by an expert!
A new O-ring must always be installed after dismantling the
exhaust duct!
Guarantee claims, warranty claims and acceptance of liability
will be ruled out in the event of the following:
modifications to the unit (including accessories),
modifications to the exhaust duct and the cowl,
failure to use original Truma parts as replacement parts and
accessories,
failure to follow the installation and operating instructions.
It also becomes illegal to use the appliance, and in some
countries this even makes it illegal to use the vehicle.
The gas supply’s operating pressure (30 mbar) must be the
same as the unit’s operating pressure (see type plate).
Liquid gas systems must comply with the legal provisions
of the country in which they are put to use (e.g. for Europe
EN 1949 for vehicles and EN ISO 10239 for boats). National
directives and regulations (e.g. DVGW worksheet G 607 for
vehicles and G 608 for boats in Germany) must be complied
with.
In the case of vehicles used for commercial purposes, the
respective accident prevention regulations issued by the pro-
fessional associations are to be adhered to (e.g. for Germany
BGV D 34).
The inspection of the gas system is to be repeated every
two years by am approved liquid gas specialist (DVFG, TÜV,
DEKRA). This is to be confirmed on the corresponding inspec-
tion certificate (G 607, G 608, or BGG 935).
The vehicle owner is always responsible for arranging the
inspection.
Pressure regulating devices and hoses must be replaced with
new ones no more than 10 years after their date of manufac-
ture (every 8 years if used commercially). This is the responsi-
bility of the operator.
Liquid gas equipment must not be used when refuelling, in
multi-storey car parks, in garages or on ferries.
During the initial operation of a brand new appliance (or after
it has not been used for some time), a slight amount of fumes
and smell may be noticed for a short while. This can be rem-
edied by running the heater at maximum output and ensuring
adequate room ventilation.
If the burner makes an unusual noise or if the flame lifts off, it
is likely that the regulator is faulty and it is essential to have it
checked.
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Symbols used
Symbol indicates a possible hazard.
Comment including information and tips.