Application and Product Guide WATERBORNE CONVERSION SPECIALISTS “We don’t make paint, we make paint better” We Have Your Solution! • • • • • • Compressors Dryers Filtration Systems Hoses Automatic Drains and more Tsunami Compressed Air Solutions™ is a division of MADE IN THE USA
DIRECTORY Compressed Air Facts Page 3 Tsunami Regenerative Dryers (Wall Mount) - 10Hp to 30Hp solutions Page 4-5 Tsunami Ultra Drying Systems (Tank Mount) - 15Hp to 30Hp solutions Page 6 Tsunami Regenerative Dryer (A-Frame Mount) - 50Hp Stand Alone Unit Page 6 Single Tower Regenerative Dryer / Membrane Drying System Page 7 Spray Booth Filtration and Specialty Filtration Packages Page 8 Tsunami Filtration - How it Works / Technical Description Page 9 Ultra-flo Spray Hose / Test Kits / Po
Compressed Air Facts THE #1 RULE OF COMPRESSED AIR For every 20 degrees that compressed air is cooled, the air loses 50% of its ability to hold moisture (humidity) in vapor form and is dropped out as a liquid Air Drying and Air Filtration….
The Tsunami Regenerative Dryer PATENT PENDING Product Description The Tsunami Regenerative Dryer System uses the latest technology to provide your facility with the cleanest, driest compressed air available. Our systems, unlike some of our competitors, are complete systems. This includes the Tsunami water separators and Tsunami oil coalescing filters. We use Moisture Minder® automatic piston drains to assure proper draining of water and oils before the dryer.
Tsunami Regenerative Dryers PATENT PENDING 10Hp to 30Hp Wall Mounted Units **The Tsunami Regenerative Dryer System is available up to 50Hp** P/N 21999-0710 P/N 21999-0715 P/N 21999-0720 P/N 21999-0730 10Hp 15Hp 20Hp 30Hp Height - 30.5” Width - 23” Depth - 11.5” Inlet - 1” NPT Outlet - 1” NPT Height - 30.5” Width - 29” Depth - 11.
Tsunami Ultra Drying Systems 15Hp to 30Hp compressor solutions Includes: • 3-year warranty • Built-in bypass circuit • 80 Gallon storage tank for the ultra dry air • Large Tsunami Water Separator and Oil Coalescing Filter to pre-filter the incoming air • Moisture Minder automatic piston drains for pre-filters • Outlet regulator allows for air conservation • Pre-assembled for easy installation • Global units sent outside North America have special power adaptors P/N 21999-0815 15 Hp Tsunami Ul
Single Tower Regenerative Dryer P/N 21999-0722 Includes: • 3-year warranty • Economical solution for single booth application while still providing high quality dry air • Tsunami water separator and oil coalescing filter to pre-treat the incoming air • Outlet regulator allows for better pressure control and conserves air • Easy to install • Manual control valve can be mounted 50 feet from dryer Membrane Drying System • • • • First-stage Tsunami Water Separator with Automatic Float Drain Second-st
Spray Booth Filtration and Specialty Filtration Packages 50CFM Spray Booth Filtration Packages ** Our best filtration package providing the ** cleanest, highest quality compressed air ** Our most commonly used filter package ** Designed for all spray applications P/N: 21999-0253 P/N: 21999-0257 Package # 4 - 50 CFM • Standard spray package with water separator, oil coalescing filter and regulator Package # 6 - 50 CFM • Standard spray package with water separator, oil coalescing filter, and activated car
The Tsunami Water Separator Product Description and Parts Breakdown The Tsunami Water Separator is a high quality filtration product which can be used to remove liquids and dirt particulates from compressed air systems with a capacity of up to 240 SCFM (Standard Cubic Feet per Minute). This technology accomplishes its goal by taking the inlet air through the inner tube and reverses direction when it hits the baffle plate (refer to cutaway below for more details).
Ultra-flo Spray Hose / Test Kits / Portable Regenerative Dryer - Demo Unit Tsunami Ultra-flo Spray Hose Features: • • • • • • • • • Anti-static strip helps eliminate static build up Engineered for high temp exposure (can withstand bake cycles) Proprietary inner tube will not break down Prevents contamination to the paint like traditional rubber hose Advanced engineering allows hose to lay flat and slide easily without catching or coiling Durable, lightweight construction P/N 21999-0495 3/8” I.D.
Air Tool Protection / Individual Filters / Lift and Rack Utility Station The Tsunami Water Separator removes water, up to 1 quart per minute, and filters particulate down to 10 micron The Tsunami Oil Coalescing Filter removes oil aerosols down to .001 ppm and traps particulates down to .
Accessories / Replacement Elements / Special Regulator Pressure Regulators-Piston Type P/N: 21999-0402 P/N: 21999-0193 P/N: 21999-0194 ¼” NPT ½” NPT 1” NPT Float Replacement P/N: 9000801 - Fits all Tsunami filters - 0-180 PSI pressure range - Excellent “set pressure” stability - Offers higher flow rates over standard diaphragm regulators Universal Mounting Bracket **GAUGES SOLD SEPARATELY** P/N: 4338228 1/8” 0-200 PSI Pressure Gauge - used with 1/4” and 1/2” NPT regulators P/N: 21999-0144 • Fits 50 CFM
Breathing Air Systems and Accessories ENGINEERED TO OSHA REQUIREMENTS FOR GRADE “D” AIR OSHA Regulations (Standard-29 CFR) Respiratory Protection– 1910.134 **Use only with electric driven compressors** !! Follow all your state and local OSHA rules and regulations !! P/N: 21999-0265 2 to 4 Person Breathing Air Panel (Hoses and Hoods sold separately) THE perfect breathing air system for multiple people.
Tsunami Rotary Vane Compressor / Dryer Systems Features the revolutionary reliability and efficiency of the Mattei® rotary vane compressors and the performance and durability of the Tsunami Ultra Regenerative Dryer. IF THIS IS YOUR NEXT COMPRESSOR, THIS IS YOUR LAST COMPRESSOR REVOLUTIONARY RELIABILITY Since 1919, slow-running MATTEI® air compressors have delivered superior performance and more value for your compressed air dollar.
Tsunami Rotary Vane Compressor / Dryer Systems WHY TSUNAMI IS YOUR BEST VALUE WHY MATTEI IS YOUR BEST VALUE Tsunami Regenerative Dryer Systems use the latest technology to provide your facility with the cleanest, driest compressed air. Our systems, unlike some of our competitors, are complete systems including Tsunami water separators and Tsunami oil coalescing filters. We use Moisture Minder® automatic piston drains to assure proper draining of water and oils before the dryer.
The Tsunami Deluxe Compressor-Dryer Systems 15Hp Tsunami Deluxe Compressor-Dryer shown Standard Features • • • • • • MADE IN THE USA Tsunami Regenerative Dryer Heavy Duty cast iron compressor pumps 1 Year Warranty Industrial electrical motor - 1 Year warranty After cooler on all compressors • • • • • High flow outlet regulator Built-in bypass system NEMA 1 electrical box Motor starter included with system Dryer isolation when compressor is not running - Maximizes Efficiency Benefits • • • 16 THE com
Deluxe Compressor-Dryer Systems come complete with Tsunami Regenerative Dryer -includes after cooler, bypass system, and outlet regulator 7.5Hp Duplex 53.8 CFM @ 175 PSI 655 RPM 120 Gallon Horizontal Tank 10Hp 34.4 CFM @ 175 PSI 850 RPM 120 Gallon Vertical Tank 15Hp 51 CFM @ 175 PSI 830 RPM 120 Gallon Horizontal Tank 20Hp 76.1 CFM @ 175 PSI 605 RPM 200 Gallon Horizontal Tank 25Hp 89.
Low pump RPM keeps generated heat low. Water separator removes moisture even when the compressor-dryer system is in bypass mode. The after cooler brings the approach temperature down to 10-15° above ambient air temperature. Unique mounting of the high flow fan on the motor allows for better after cooler performance and does not block air flow across the pump.
Shop Analysis Questionnaire The Compressor Room How many compressors do you have? ________ What is the horsepower of each compressor? (Look at electric motor plate) ______________Hp Manufacturer? ___________________________ Model # ________________________________ Is your compressor used for the whole shop? _____Y _____N If no, what is the Hp of the compressor for the paint shop? _____________Hp What is the air system pressure? (look at compressor tank gauge) _________PSI Does the compressor tank have an au