Use and Care Manual

Tsurumi’s Operation, Service, and Repair Manual
Introduction
2
5-0 TROUBLESHOOTING ................................................................................................................... 35
5-1 General ......................................................................................................................................... 35
5-2 Isolating Fault to the Generator or to the Control Panel .................................................................. 35
5-3. Measuring Insulation Resistance ................................................................................................... 35
5-4 Electrical Limits Reference Chart ................................................................................................... 36
5-5 Troubleshooting Charts ................................................................................................................. 36
5-6 Wiring Diagrams ............................................................................................................................ 42
Diagram for TPG4-3000HDX ......................................................................................................... 43
Diagram for TPG4-4500HDX ......................................................................................................... 44
Diagram for TPG4-6000HDX and TPG4-7000HDX ........................................................................ 45
Diagram for TPG4-7000HDXE ....................................................................................................... 46
6-0. REMOVAL/INSTALLATION ........................................................................................................... 47
6-1 General ......................................................................................................................................... 47
6-2 Grounding Provisions .................................................................................................................... 48
6-3 Replacement of Battery ................................................................................................................. 50
6-4. Removal/Installation of Battery Enclosure ...................................................................................... 41
6-5. Replacement of Engine Muffler ...................................................................................................... 42
(Models TPG4-4500HDX, TPG4-6000HDX, TPG4-7000HDXE)
6-6. Replacement of Engine Muffler ...................................................................................................... 43
(Model TPG4-3000HDX)
6-7. Replacement of Fuel Tank ............................................................................................................. 44
6-8 Draining of the Fuel Tank............................................................................................................... 59
6.9 Removal of Fuel Tank .................................................................................................................... 61
6-10 Replacement of the Fuel Gauge .................................................................................................... 62
6-11 Installation of Fuel Tank ................................................................................................................. 62
6-12 Replacement of the Generator/Engine Unit .................................................................................... 62
6-13 Removal of Generator/Engine Unit ................................................................................................ 62
6-14 Installation of Generator/Engine Unit .............................................................................................. 64
6-15 Replacement of Generator Stator .................................................................................................. 66
6-8 Replacement of Rotor Bearing ....................................................................................................... 67
6-9 Replacement of Rotor .................................................................................................................... 68
6-10 Replacement of Front Panel-and Control Box ................................................................................ 72
7-0 STORAGE INSTRUCTIONS.......................................................................................................... 73
8-0 REPLACEMENT PARTS ............................................................................................................... 75
8-1 Exploded View – Generator – Model TPG4-3000HDX.................................................................... 77
8-2 Exploded View – Generator – Model TPG4-4500HDX.................................................................... 81
8-3 Exploded View – Generator – Model TPG4-6000HDX.................................................................... 85
8-4 Exploded View – Generator – Model TPG4-7000HDX.................................................................... 89
8-5 Exploded View – Generator – Model TPG4-7000HDXE ................................................................. 91
8-6 Exploded View – Battery Unit – Model TPG4-7000HDXE ............................................................... 95
Appendices
Appendix A – OPTIONAL Wheel Kit Model PGWK-200 .................................................................. A-1