Use and Care Manual
Tsurumi’s Operation, Service, and Repair Manual
Removal/Installation
50
D. Put threaded ends of bolts
(89) in holes in plate (93). Install nuts (88) on bolts to secure
battery.
E. Connect cables (85 and 86) to terminals on the battery.
F. Start and operate generator to verify that the battery is properly connected.
6-2
Removal / Installation of Battery Enclosure
(Model TPG4-7000HDXE Only)
WARNING: MAKE SURE THAT YOU DISCONNECT OR REMOVE THE BATTERY WHEN YOU DO
MAINTENANCE. EXPLOSIVE HYDROGEN GAS MAY BE PRESENT AROUND THE
BATTERY.
WARNING: SPARKS FROM STATIC ELECTRICITY OR FROM HAND TOOLS CONTACTING
BATTERY TERMINALS CAN CAUSE THE HYDROGEN GAS TO IGNITE, CAUSING
INJURY AND BURNS TO NEARBY PERSONNEL.
NOTE: Do not remove the battery enclosure unless required to gain access to other components. If
removal of the battery support is required, remove according to the following procedures.
NOTE: Refer to exploded view in Replacement Parts section for parts information. The item numbers
in the following procedure are identical to those in the Replacement Parts exploded views.
A. Remove battery (refer to Replacement of Battery section).
B. Refer to Figure 6-2, Replacement Parts section. Remove bolts (97) and nuts (98) from
frame (44).
C. Remove nuts (100) and U-bolts (99) from frames (96). Remove entire battery enclosure unit
and set aside for installation later.
NOTE: Do not disassemble the battery enclosure unit any further unless disassembly is required to
replace damaged battery enclosure components. If necessary, follow procedures beginning
with step D.
D. Remove bolts (91), nuts (92) and plate (90)
E. Remove bolts (94), nuts (95) and plate (93).
F. Perform required repair and/or maintenance, then proceed as follows.
(1) Align screw holes in plate (93) with holes in frames (96). Install and tighten four bolts (86)
and four nuts (87).
(2) Align screw holes in plate (90) with holes in frames (96). Install and tighten four bolts (91)
and nuts (92)
(3) Align screw holes in frames (96) with holes in generator frame (44). Install and tighten two
screws (97) and nuts (98).
(4) Position frames
(96) on generator frame (44). Install two U-bolts (99) and secure using nuts
(100).