Use and Care Manual

Tsurumi’s Operation, Service, and Repair Manual
Removal/Installation
51
44 (Ref)
99
90
86
8
5
88
87
91
94
93
89
96
92
98
95
97
100
Figure 6-2: Battery Enclosure Components
TPG4 FIG 6-2
6-3 Replacement of Muffler
(Models TPG4-4500HDX, TPG4-6000HDX, TPG4-7000HDX, and TPG4-
7000HDXE)
A. Refer to Figure 6-3. Remove screws (H-9) and remove outer shield (H-8). Do not remove spark
arrestor (H-11) unless damaged. If damaged, remove screw (H-12) and spark arrestor (H-11).
B. Remove two screws (H-2) and exhaust gasket (H-3) from engine exhaust connection.
C. Remove screws (H-13 and H-14). Remove muffler (H-10) together with inner shield (H-6).
D. Separate inner shield (H-6). from muffler (H-10)TPG4
E. Insert support brackets of replacement muffler (H-10) through seals (H-7) on inner shield (H-6).
F. Install bolt (H-13) through hole in lower muffler support bracket and into threaded hole in generator
bracket (9). Do not tighten bolt at this time.
G. Install bolt (H-14) in lower lug of generator bracket (3) on muffler (H-10). Do not tighten bolt at this
time.
H. Install new exhaust flange gasket (H-3). Align gasket (H-3) with holes for exhaust flange screw (H-
2). Make sure gasket (H-3) remains aligned. Install two screws (H-3) to connect exhaust flange to
the muffler.
I. Tighten all fasteners in an alternating pattern. Apply torque to the values shown in Table 6-1.