Use and Care Manual

Tsurumi’s Operation, Service, and Repair Manual

Removal/Installation

6-16

Replacement of Rotor

A. The generator stator (6, Figure 6-0) must be removed before the rotor (12) can be removed.

Refer to Replacement of Stator for stator removal instructions.

NOTE: The rotor (12, Figure 6-9) at this point is free to rotate and must be kept from rotating to enable

removal of the through bolt (11).

1. Restrain the rotor to keep it from rotating.

2. Put a box-end wrench on the hex of the through bolt (11).

3. Using a plastic, rubber, or other soft-faced hammer, strike the side of the wrench using sharp

blows to loosen the th1rough bolt (11).

6-17

Front Panel and Control Box

A. Gain Access to Components

(1) To ease the replacement of components, drain and remove the fuel tank (18), remove

the front panel (46) and control box (45) from the frame (44).

(2) Refer to Figure 35. Remove four screws (33) and two screws (74) to separate control

box (45) from front panel (46).

(3) Disconnect generator tube (7) from rear cover (1).

(4) Tag and disconnect generator wires. Pull generator wires free from the control box

(45).

CAUTION: CAREFULLY REMOVE THE FRONT PANEL FROM THE FRAME TO AVOID DAMAGE

TO WIRING AND/OR ELECTRICAL OR ELECTRONIC COMPONENTS.

CAUTION: USE CARE TO AVOID DAMAGE BY THE WIRE LOOP THAT PASSES THROUGH THE

COIL ON THE IDLE CONTROL UNIT.

(5) Remove four frame bolts (33) at the corners of the front panel (46). Separate the front

panel (46) from the frame (44).

(6) Replace panel-mounted or control box-mounted components as applicable.

(7) After replacing the panel-mounted component, connect generator and engine wires

using the tags as a guide. Install control box (45) on front panel (46) and secure with

screws (34).

1. Reset Pushbutton (TPG4-7000HDXE Only)

(1) Refer to Figure 6-14. Remove front panel (45) and control box (46) (refer to

Removal/Installation of Front Panel and Control Box).

(2) Disconnect wiring.