FP14KC-X Four Post Closed Front Commercial Vehicle Lift 14,000 lb. Capacity Installation & Operation Manual IMPORTANT!! READ THIS MANUAL THOROUGHLY BEFORE INSTALLING, OPERATING, OR MAINTAINING THIS LIFT. WHEN DONE WITH INSTALLATION BE SURE TO RETURN DOCUMENTS TO PACKAGE AND GIVE ALL MATERIALS TO LIFT OWNER / OPERATOR.
Table of Contents 1. 2. 3. 4. 5. Safety & Cautions………………………………………………………………… · Important Statements · Qualification of Operators and Users · Cautions · Training · Owners / Employer Responsibilities Pages 3 - 4 Product Information………………………………………………………………...
1. Safety & Cautions Important Statements: Please do note the max weight capacity noted on the silver ID tag attached to the main post. Do not try to lift any load that exceeds the rated lifting capacity. Please read this manual carefully before installation and use of the lift, to avoid any property loss or personal injury caused by faulty operation. No one is allowed to modify the controls, parts, or other mechanical parts of the machine without the manufacturer’s permission.
Owner / Employer Responsibilities: This is a vehicle lift installation / operation manual and no attempt is made or implied herein to instruct the user in lifting methods particular to an individual application. Rather, the contents of this manual are intended as a basis for operation and maintenance of the unit as it stands alone or as it is intended and anticipated to be used in conjunction with other equipment.
Lift Layout: Fig 1.
Main Lift Components: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Main Side Post (w/ Power Unit Mounting Bracket) Power Unit (w/ Start Up Button & Manual Release Valve Lever) Main Side Runway (w/ Hydraulic Cylinder Underside) Off Side Runway Sub Posts Crossbeams (Front & Rear) Approach Ramp Wheel Stop (Service Lift) Air Control Bracket (w/ Latch Release Air Valve & Button) Wheel Chocks FRONT REAR Fig.
Required Tools: Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Fork Lift (Offload lift package upon delivery & installation assist) Chalk line Transit & 3’ Level 25’ Tape Measure Rotary Hammer Drill 19mm (3/4”) Masonry Drill Bit Hammer Hex-Key / Allen Wrench Set Sockets & Open Wrench Set (1/2” thru 1-1/2”) Medium Crescent Wrench & Pipe Wrenches Medium Flat & Philip Screwdrivers Crow Bar Vise Grips Needle Nose Pliers 3.2 Gallons (12.
Foundation & Anchoring Requirements: 1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4-1/4” in order to achieve a minimum anchor embedment of 3-1/4”. NOTE: When using the standard supplied 3/4” x 5-1/2” long anchors, if the top of the anchor exceeds 2-1/4” above the floor grade, you DO NOT have enough embedment. 2. Maintain a 6” minimum distance from any slab edge or seam. Hole to hole spacing should be a minimum 61/2” in any direction.
3. Installation Instructions WARNING!! Improper installation can cause accelerated wear, resulting in catastrophic failure which may cause property damage and / or bodily injury. Manufacturer will assume no liability for loss or damage of any kind, expressed or implied, resulting from improper installation or use of this product. Read this installation manual in its entirety before attempting to install or operate the lift.
Step 2: Runways & Crossbeams Installations NOTE: Lifting Cables & Pulleys are conveniently pre-assembled in Main Side Runway. As a result, the Runways will need to be elevated off floor a few inches allowing access to underside of Main Side Runway to access Cable Ends, Air Tubing, Hydraulic Hose, and Cylinder. 1) Position each runway in the predetermined location, making sure the jack rails on each runway are installed to the inside.
5) Remove cable guide tabs from the underside of each end of Crossbeam, using a hex head screwdriver, Fig. 6. Set Cable Guide Tabs & hardware aside for reassembly in the follwing steps. Cable Guide Tab (Underside) Fig. 6 6) Slide the cables from the ends of power-side runway and route the cables though the crossbeams referring to the routing diagram in Fig 7. FRONT VIEW REAR VIEW FRONT REAR Fig 7 CAUTION! Ensure the Cables are not twisted during routing and routed on the correct pulleys in Runways.
7) Route specific cable ends ‘down & around’ each crossbeam cable pulley and up, making sure cables are not crossed inside crossbeams, Fig. 8. Lift Cable Cable Pulley Fig. 8 8) Bolt the front of runways with wheel stops onto the front crossbeam by aligning the two holes in the top of the front crossbeam tube with the slots in the runway end plates and the holes in the front wheel stops. Secure runway & wheel stop to the crossbeam using four M12 x 40mm hex flange bolts, Fig 9.
Step 3: Posts & Crossbeams Installations 1) Position the Main Side Post (w/ Power Unit Mounting Bracket) at the left front corner of the Main Side Runway. Position the remaining three Sub Posts at the other remaining corners, shown in Fig. 2. 2) Locate the Latch Racks at the back of each Post and remove the M8 x 12mm screw & washer securing the Latch Rack to the lower section of posts, shown in Figs 10 & 11. Set M8 Screws & Washer aside for reassembly in the follwing steps.
6) Insert the steel Lift Cable through the Top Plate for each Post, as shown in Fig 14. Secure Cable End to the top of each post using M20 Hex Nut & Washer. Ensure the Lift Cable is routed correctly on the Slack Cable Roller, as shown in the Fig 15. M20 Hex Nuts & Washer Top Plate Slack Cable Roller Lift Cable Plastic Insert Screws Lift Post Plastic Crossbeam Cover Cable Pulley Lift Cable Fig. 14 Fig.
Step 4: Anchoring Posts 1) Before proceeding, double check measurements using the diagram below, Fig. 18. Ensure to keep columns square to center line of lift while checking dimensions side-to-side, front-to-rear, and diagonally. Note: Diagonals must be equal to within 1/4". Fig. 18 IMPORTANT: Refer to ‘FOUNDATION and ANCHORING REQUIREMENTS’ noted on (Page 8).
Step 5: Power Unit & Control Bracket Installation NOTE: There are two positions for mounting Power Unit & Control Bracket - Side of Post or Front of Post. Choose the desired position that best fits the service bay area. (Fig. 20) 1) Carefully remove Power Unit from the package and mount to the Main Side Post bracket using M8 x 25mm Bolts, Washers & Hex Nuts, keeping the left side slightly loose to mount Control Bracket, Fig. 21.
Step 6: Hydraulic Hose & Airline Installations CAUTION! Ensure Hydraulic Hose and Fittings are clean and there are no damages to Fitting threads. DO NOT use Teflon tape on Hydraulic Hose or Fitting connections. 1) Connect Hydraulic Hose with ‘elbow fitting end’ to the Cylinder Port Fitting. Route Hydraulic Hose through round metal rings on the underside of the Power Side Runway, as shown in Fig. 23. 2) Locate plastic Corrugated Flex Tubing and remove the Jam Nut from one end.
CAUTION! Locking Latches require compressed air pressure of 90 PSI Min to 115 PSI Max for proper latch operation. NOTE: To assemble airline tubing into push fittings, use firm pressure to push tubing into fitting until it bottoms out. Ensure tubing is cut square with no burrs, Fig 28. 7) Route and connect D6 Airlines to Lift for Latch operation, Fig. 27. Cut D6 airline to connect Air Fitting to Air Valve. Connect airline from Air Fitting to Air Valve using ‘Inlet’ Valve Port ‘A’, Figs. 27 A & B.
Step 7: Power Unit Electrical Connection WARNING: Electrical Wiring must comply with local code. Use separate circuit for each power unit and protect each circuit with time delay fuse. For 208V-230V single phase, use 20 amp fuse. 1) Have a Certified Electrician make the electrical connection from power supply to the power unit. Use separate circuit for each power unit, Fig. 29. 208 - 230VAC, 1PH, 60Hz Fig.
4) If Lift Does Not Raise to Full Height, additional hydraulic fluid may be required. If required, first ensure the lift is fully lowered, then check fluid level using the Dip Stick on Reservoir, Fig. 22. NOTE: Only add oil in small increments, never adding hydraulic fluid past the Max Fill Line on Drip Stick. CAUTION! Only ADD Hydraulic Fluid to Reservoir Tank when the Lift is fully Lowered. Failure to do so could result in overfilling reservoir tank causing possible damages.
8) Check clearance, starting with the right front post by using a straight edge to mark the position of the bottom of the crossbeam on the post. 9) Raise lift to full height again. Mark second position. If the gap between two marks is less than 2”, adjust locking latch bar to reach clearance of 2”. Repeat for the other three posts. 10) Adjust locking latch bar adjustment nut so that the bottom of the top most latch bar slot is at least 2” below locking latch.
4. Operation Safety SAVE THESE INSTRUCTIONS Safety Instructions When using your garage equipment, basic safety precautions should always be followed, including the following: · · · · · · · · · · · · Read Safety & Operating Instructions procedures in Manual completely before operating lift. Keep hands and feet away from pinch points at all times. Do not operate equipment that is damaged, until it has been examined by a qualified service person.
5. Operation Instructions NOTE: Read & adhere to all WARNING, CAUTION and SAFETY INSTRUCTIONS labels on lift. Vehicle Loading: · Position vehicle on lift by having another person assisting to guide driver onto the runways. Check for proper weight distribution (center of gravity should be evenly distributed between columns). · Set vehicle parking brake and chock tires to prevent vehicle movement. · Use caution before lifting pickup trucks, sport utility and other type vehicles.
6. Troubleshooting Common lift issues may be encountered over time. Please see probable causes & possible solutions covered in the paragraphs below. If the troubleshooting guide does not provide assistance to resolve the lift issue(s), please contact the distributor / manufacturer for help. We will help you solve the problem as soon as possible. Ø Motor Does Not Operate: 1. Breaker or fuse blown…………(Contact Electrician) 2. Faulty wiring connections……..(Contact Electrician) 3. Defective start / up button…….
7. Power Unit Priming Procedure THE PROBLEM: Power unit runs fine but will not pump any fluid. WARNING!! Failure to properly relieve hydraulic pressure in the following steps can cause injury to personnel. Step 1 – Locate the check valve, the flush plug to the left of the lowering valve. Step 2 – Using an Allen wrench and shop towel – with shop towel in place to catch fluid – loosen the check valve plug 2-½ turns to allow it to leak.
8. Preventive Maintenance The periodic Preventive Maintenance Schedule provided is the suggested minimum requirements at minimum intervals for Daily, Weekly & Yearly periods or accumulated hours, whichever comes sooner. Periodic maintenance is to be performed on a daily, weekly, and yearly basis as given in the following paragraphs. NOTE: Do not modify the lift in any manner without the prior written consent of the manufacturer.
Exploded Views (Structure) 27 FP14KC-X JAN 2023
FP14KC-X JAN 2023
FP14KC-X JAN 2023
Parts List (Structure) ITEM Tux P/N M-REF P/N 1 FP14KCX-001 TT-8861-200-00A-HJ 2 FP14KCX-002 TT-8861-200-00B-HJ 3 FP14KCX-003 TT-8861-100-00A-HJ 4 FP14KCX-004 TT-8861-300-00A-HJ 5 FP14KCX-005 TT-8861-300-00B-HJ 6 FP14KCX-006 TT-8861-100-00B-HJ 7 FP14KCX-007 TT-8861-400-00-HJ 7.1 FP14KCX-007.1 TT-8136J-500-01 7.2 FP14KCX-007.
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 69.1 70 71 72 73 74 75 76 77 77.1 77.2 77.3 77.4 78 79 80 81 82 83 84 84.1 84.2 84.3 84.4 85 86 87 88 89 90 91 92 FP14KCX-049 FP14KCX-050 FP14KCX-051 FP14KCX-052 FP14KCX-053 FP14KCX-054 FP14KCX-055 FP14KCX-056 FP14KCX-057 FP14KCX-058 FP14KCX-059 FP14KCX-060 FP14KCX-061 FP14KCX-062 FP14KCX-063 FP14KCX-064 FP14KCX-065 FP14KCX-066 FP14KCX-067 FP14KCX-068 FP14KCX-069 FP14KCX-069.
Exploded View (Power Unit) PU-220V-FP14KCX 32 FP14KC-X JAN 2023
Parts List (Power Unit) PU-220V-FP14KCX ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18-1 18-2 18-3 19 20 21 22 23 24 25 26 27 28 28-1 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Tux P/N PU-220V-FP14KCX-001 PU-220V-FP14KCX-002 PU-220V-FP14KCX-003 PU-220V-FP14KCX-004 PU-220V-FP14KCX-005 PU-220V-FP14KCX-006 PU-220V-FP14KCX-007 PU-220V-FP14KCX-008 PU-220V-FP14KCX-009 PU-220V-FP14KCX-010 PU-220V-FP14KCX-011 PU-220V-FP14KCX-012 PU-220V-FP14KCX-013 PU-220V-FP14KCX-014 PU-220V-FP14KCX-015 PU-220V-FP14KCX-016 P
LIMITED WARRANTY Structural Warranty: The following parts and structural components carry a five-year warranty: Columns Legs Tracks Arms Carriages Cross Rails Uprights Overhead Beam Top Rail Beam Swivel Pins Limited One-Year Warranty: Tuxedo Distributors, LLC (iDEAL) offers a limited one-year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada.