MR6.5K-38 Portable Mid-Rise Scissor Lift 6,500 lbs.
CONTENT SAFETY INFORMATION · Note, Caution and Warning · Important Information · Safety Instructions TECHNICAL INFORMATION · Product Description · Specifications BEFORE USING · Site Selection · Surface Condition · Operating Condition INSTALLATION INSTRUCTIONS · · · · · · Required Tools Unloading Lift Un-banding Lift Lift Installation / Assembly Starting Up / Testing Final Adjustments OPERATION INSTRUCTIONS · · · · · · · · Vehicle Positioning Lift Preparation Loading Lift Raise & Lowering Lift Caster A
SAFETY INFORMATION Note, Caution and Warning This document uses the following notations: Note, Caution and Warning – to alert you to special instructions, tips, or hazards for a given procedure. Please familiarize yourself with the notation explanations described below. Indicates important information that requires special attention, such as a procedure for a specific vehicle, or tips on operating the equipment.
Safety Instructions 1. Do not raise a vehicle on the lift until the installation is completed as described in this manual. 2. Technicians should be trained to use and care for the lift by familiarizing themselves with the manual, including Note, Caution and Warning information. The lift should never be operated by an untrained person. 3. Always position the pads properly out of the way before pulling the vehicle into or out of the service bay. Failure to do so could damage the vehicle and/or the lift. 4.
TECHNICAL INFORMATION Product Description The MR6.5K-38 is a portable 6,500 lb. hydraulic mid-rise scissor frame contact lift, equipped with twin hydraulic cylinders & single point pneumatic lock release, while incorporating the latest safety technologies.
BEFORE USING Site Selection The Lift is designed for indoor use only. Application in a room with explosion hazard is not permitted. Placing the lift in a wet place, such as car wash bay, is prohibited. Ensure to check the desired location for possible obstructions such as a low ceiling, overhead lines, adequate working area, access ways and exits. Make sure to allow a minimum space of 12 to 14 feet in front and behind the Lift to accommodate all vehicles.
INSTALLATION INSTRUCTIONS You will need common hand tools that most homeowners have, like a hammer, screwdrivers and pliers, but in addition, you may need some tools that are not common. Each installation is somewhat different and depends on how much room you have to work around the lift. Required Tools 1. 2. 3. 4. 5. 6. 7.
STEP 2: Assemble Power Unit Dolly A. Locate Dolly components and assemble as shown in (Fig 3.) and in Exploded View section. STEP 3: Attach Power Unit to Dolly A. Remove Power Unit from the carton. B. Use provided Nuts & Bolts to attach Power Unit to Dolly’s mount plate (Fig. 4). Fig. 3 Fig. 4 STEP 4: Hydraulic Hose Connections A. Connect short Hydraulic Hose to the pump’s output port, then to side of Valve Connector on backside of Dolly Stand. (Fig. 5) B.
STEP 5: Air Tubing Connections for Safety Latches A. Connect the Air Tube (6mm) to the Air Valve Switch located on side of Dolly Stand. (Fig. 7) ‘P’ is for compressed Air Inlet Shop Supply (90 - 125 PSI) ‘A’ is for connection to the Air Cylinders for Safety Latches Fig. 7 STEP 6: Filling Reservoir Tank A. Remove the black fill cap on reservoir tank and fill with 6 quarts of Non-Detergent / NonFoaming Hydraulic Oil - SAE-10, AW 32 or equivalent.
Starting Up / Testing A. Push the ‘start button’ on the motor pump to prime the hydraulic oil into the cylinders on the lift. The lift will rise with lock latches passing over the lock ladders (Fig. 8). B. Release the start button to stop the lift from rising. Press down on the ‘lowering valve lever’ and the lift will lower down and automatically to engage the next lower lock height (Fig. 8). Fig. 8 C. Push the ‘start button’ just 2-3 seconds to slightly raise the frame.
OPERATION INSTRUCTIONS To avoid personal injury and/or property damage, permit only trained personnel to operate lift. After reviewing these instructions, get familiar with lift controls by running the lift through a few cycles before loading vehicle on the lift. Always lift the vehicle using all four adapters. NEVER raise just one end, one corner, or one side of vehicle. Always lift the vehicle using all four adapters. NEVER raise just one end, one corner, or one side of vehicle.
MR6.
Lift Preparation Lift must be fully lowered, and area clear of all personnel before a vehicle is put on the lift. Loading Lift Position the adapters at vehicle manufacturer’s recommended lift points. Use intermediate, high step, or optional adapters for under body clearance when required. Typical Lifting Points. Some vehicles may have the manufacturer’s Service Lift Point locations identified by triangle shape marks on its under platform.
Caster Assembly Installation & Operation for Lift Portability (Optional) 1. 2. 3. 4. Position Lift to the lowest position. Remove Vehicle from Lift. Raise Lift to approx. 20” (500mm). Install the Caster Assemblies towards the inside of lift frame, as shown below. a. Place Fixed Casters (2) to the mount bars welded to lift frame. b. Place Swivel Caster (1) to the single welded mount bar welded to opposite side of lift frame. 5. Lower Lift to the lowest position.
Inspection, Maintenance & Cleaning Always unplug the Power Cord from the electrical outlet before performing any inspection, adjustments, maintenance and/or cleaning. BEFORE EACH USE: Inspect the general condition of the Lift. Check for loose screws, misalignment or binding of moving parts, broken parts, damaged electrical wiring and hoses, and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, have the problem identified and corrected before further use.
Trouble-Shooting Guide 1. Motor Does Not Run: A. Breaker or fuse blown............Call electrician B. Faulty wiring connections...... Call electrician C. Defective start button.............Call electrician D. Defective capacitor................ Call electrician 2. Motor Runs but Will Not Raise: A. Oil level too low......................Oil level should be at the MAX Fill Line with lift fully lowered. B. Check for proper clearance for the release valve’s stem seat. C.
IMPORTANT POWER UNIT PRIMING PROCEDURE THE PROBLEM: Power unit runs fine but will not pump any fluid. Step 1 – Locate the check valve. It is the plug to the left of the lowering valve. Step 2 – Using a Hex wrench and shop towel – with shop towel in place to catch fluid – loosen the check valve plug by approximately 2-½ turns and allow fluid to bleed off. Step 3 – Push the START button for one second, then release for three seconds. Repeat these steps until unit starts pumping fluid.
EXPLODED VIEWS 18 MR6.
Pneumatic Diagram Hydraulic Diagram 19 MR6.
PARTS LIST ITEM Tux P/N M-REF P/N DESCRIPTION QTY 1 MR6.5K-38-001 JP16-25006-000 Nut 4 4 MR6.5K-38-004 JP16-00008-000 Lock Bar 2 7 MR6.5K-38-007 JP16-00011-000 Half-Moon Slider 2 *8A MR6.5K-38-008A JP16-02000-002 Inner Scissor Frame 1 9 MR6.5K-38-009 5402-08060-000 Roll Pin 4 10 MR6.5K-38-010 JP16-00006-000 Center Shaft 2 11 MR6.5K-38-011 5301-00030-000 Flat Washer 4 12 MR6.5K-38-012 5402-06040-000 Roll Pin, D6 x 40mm 4 13 MR6.
32-3 MR6.5K-38-032.3 JP16-06006-000 Throttle Washer 2 32-4 MR6.5K-38-032.4 QY02-02101-000 Spring 2 32-5A MR6.5K-38-032.5A JP16-06100-000 Cylinder Body 2 32-6 MR6.5K-38-032.6 JP16-06200-000 Piston Rod 2 32-7 MR6.5K-38-032.7 5901-00200-000 O-Ring 2 32-8 MR6.5K-38-032.8 5906-00380-000 Dust Ring 2 32-9 MR6.5K-38-032.9 JP16-06004-000 Guide Ring 2 32-10 MR6.5K-38-032.10 JP16-06005-000 Steel Ring 2 32-11 MR6.5K-38-032.11 5901-00650-000 O-Ring 2 32-12 MR6.5K-38-032.
68 MR6.5K-38-068 JP16-05001-000 Wheel Plate-1 2 68-1 MR6.5K-38-068.1 JP16-05001-001 Wheel Plate-2 1 69 MR6.5K-38-069 5109-08020-000 Socket Screw, M8 x 20mm 4 70 MR6.5K-38-070 JP16-05002-001 Swivel Caster Wheel 1 71 MR6.5K-38-071 5201-00008-000 Nut, M8 2 72 MR6.5K-38-072 JP16-05003-000 Fixed Caster Wheel 2 73 MR6.5K-38-073 5206-00008-000 Self-Lock Nut, M8 4 74 MR6.5K-38-074 JP16-04000-000 Pull Bar 1 75 MR6.5K-38-075 JP16-00019-000 Rubber Pad 4 75-1 MR6.5K-38-075.
103 MR6.5K-38-103 JP16-26200-000 Dolly Post 1 104 MR6.5K-38-104 XC04-00002-000 Handle Sleeve 2 105 MR6.5K-38-105 BZ06 115VAC Power Unit (MR6K-38) 1 138 MR6.5K-38-138 JP16-01007-000 Bearing, D30 x 2 x 30 12 139 MR6.5K-38-139 JP16-02007-000 Bearing, D20 x 1.5 x 20 4 140 MR6.5K-38-140 JP16-00021-000 Bearing, D20 x 1.5 x 15 4 *141-1 MR6.5K-38-141.1 JP16-16000-C00 Platform Assy. (LH) 1 *142-1 MR6.5K-38-142.1 JP16-17000-C00 Platform Assy. (RH) 1 143 MR6.
LIMITED WARRANTY Structural Warranty: The following parts and structural components carry a five-year warranty: Columns Legs Tracks Arms Carriages Cross Rails Uprights Overhead Beam Top Rail Beam Swivel Pins Limited One-Year Warranty: Tuxedo Distributors, LLC (iDEAL) offers a limited one-year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada.
