Mobile Column Lift Set MSC-13K-B Capacity 13,200lbs / Each Column Installation - Operation – Service Manual Nov.
INDEX CHAPTER 0. PREFACE----------------------------------------------------------------------------PAGE 2 CHAPTER 1. GENERAL----------------------------------------------------------------------------PAGE 3 CHAPTER 2. SET-UP / INSTALLATION -------------------------------------------------------PAGE 7 CHAPTER 3. CHARGING BATTERIES---------------------------------------------------------PAGE 9 CHAPTER 4. OPERATION INFORMATION --------------------------------------------------PAGE 10 CHAPTER 5.
1. GENERAL 1.1 SPECIFICATIONS OEM Item # / Model # 167215B / MSC-13K-B Capacity 13,200 lbs. / Each Column Pressure Relief Valve 2,030 psi Pump motor 3HP ( DC24V, Max 110Amper ) / Each Column Battery charger power supply Input: 100-140 , 60Hz, single phase Output: 24VDC, Max 15Amper Operational Voltage 24 VDC Lifting Height 67.1" Column L / W / H 45.7” / 44.1” / 88.6” (Max Ht. 155.5”) Fork Adjustable Range 6.
1.2 DIMENSIONS ( mm / inch) Fig.1 Mobile Column Lift Dimensions 4 Nov.
1.3 DESCRIPTION OF THE LIFTING SYSTEM The mobile column lift is a movable electrically driven hydraulic column lift used for lifting heavy vehicles. It is used in set of four columns. But at least two lifting columns are required to work at same time for lifting a vehicle.
1.4 STRUCTURE OF THE MOBILE COLUMN LIFT • Hydraulic Power Unit The hydraulic system consists of an electrically driven pump, flow control valves, control valves and an oil reservoir. • Column and Lifting Cylinder The column and lifting cylinder form the major part of the portable column lift. In the U-section of the column there are a guide block and rollers. The rollers enable the guide block to move along the full length of the column. The hydraulic lifting cylinder provides the lifting capacity.
2. SET-UP / INSTALLATION Remark: Only move the lifting column with the forklift. Only raise the lifting column at the correct points. Damage to lifting column and /or injury to persons may occur if the lifting column is not moved in the correct manner. 2.1 UNPACKING AND HANDLING THE LIFTING COLUMN STEP 1. Handling of Lifting Columns 1. 2. Remove the cover from the crate or, when using a stand, remove the straps. Carefully insert forklift forks into the forklift pockets.
STEP 3. Battery Installation 1. 2. 3. Remove Battery Covers (Fig. 4) Seat and fasten the batteries on the column base, secure to base using provided metal straps. Connect the power cables to batteries. ( Fig. 4) Fig. 4 Battery Installation NOTE: Ensure to correctly connect terminals: Red/Pos. = (+), Black/Neg. = (-) 4. Install the battery covers back on lift. STEP 4. Cable Reel Installation 1. 2. Take out the cable reels from the carton. Insert the holding frame into the base on the upper cover (Figs.
4. Fix the reel on the base by the screw. (Fig 4-1d) Fig. 4-1d 5. 6. Fig. 4-1e Put the cable plug into the socket. (Fig 4-1e) Repeat the above steps for the other three columns 3. CHARGING BATTERIES After one day’s operation or the battery indicator [22] shows the voltage is low, it is suggested to charge the batteries. Different batteries need different charging time. Please refer to the manual of the battery. a) Move the columns near the AC power supply ports on the wall.
4. OPERATION INFORMATION 4.1 CONTROL PANEL FEATURES The Main Control Panel controls the main power. All other functions of the lifting system are controlled from the Control Panels on the columns. The functions of the switches, buttons on the control system are described below. 24 Main Control Panel - #1 Column Sub Control Panels - #2, #3 & #4 Columns 10 Nov.
4.2 CONTROL PANEL DETAILS 1. EMERGENCY BUTTON Button to stop movements (lifting or lowering) immediately. 2. POWER SWITCH Controls the power of the control panel or charging of the batteries. 3. “⇑ (UP)” button Controls the lifting of the columns. 4. “⇓ (DOWN)” button Controls the lowering of the columns. 5. “⇓ (PARK)” button Controls the locking of the columns. 6. “POWER” light. This light will go on when the control panel is power on. 7. 8. 9. 10. CURSOR buttons.
4.3 POSITIONING LIFTING COLUMNS A fully combination consists at least of 4 lifting columns. The position of the main column 1# should be located opposite with column 2# loading the same axel of the vehicle. The 4# shall be at the other end of the same axel with 3#. (Fig. 6) A set has a maximum lifting capacity of 52,800 lbs. This is the maximum lifting capacity of a standard set of 4 lifting columns of 13,200 lbs. each. Fig. 6 Positioning Columns 12 Nov.
4.4 DESCRIPTION OF THE MOBILE COLUMN LIFT SYSTEM The mobile column lifts are designed in such a way as to offer maximum flexibility and convenience. A lifting system can consist of 4 lifting columns. The control system is equipped with the following features: - Simultaneous operation of all lifting columns - Operation of one lifting column. - Operation of pair/axle lifting columns. Each lifting column is provided with these control functions.
Note: If necessary, the lifting height / travel distance shall be changed before press SHIFT and START buttons. (See 3.4 section) 5. Take care that the emergency stop button of each lifting column must been released. 6. Operation description All system functions are available by press the MODE buttons [11], [12], [13] when the lift columns are not in operation (non of button [3], [4], [5] is pressed). When the Mode is ALL / Vehicle ( II..II ) -Press any button 3 ⇑ , all columns are raised.
4.5 TRAVEL DISTANCE AND HEIGHT UNIT CHANGING 4.5.1 TRAVEL DISTANCE CHANGE If the lifting height is less than 67” (170cm) due to low shop ceiling, the travel distance shall be set in following steps before starting the lifting operation. 1. After power on, waiting the LCD screen to be the LCD screen 4th, then press ESC button [18] to change to system menu. ( LCD screen 5th ) 2. When ‘USER MENU’ is high-lighted, press ENTER button [17] to enter the sub menu of USER MENU.
4. Press ENTER [17] to confirm the modification and press ESC [18] to exit this function to upper menu. (LCD screen 8th) Parameters List Set of Travel Set of Unit Special Terms Unit: Current 0 cm 1. Use arrow key to edit: 0---cm; 1---inch 2. Press ENTER then ESC LCD screen 8th LCD screen 9th 4.5.3 UNIFORM HEIGHT REFERENCE After travel distance and unit modification, the screen is back to LCD screen 4th. If press START button (15) at this step, the screen change to 10th. Mode: II..
3. Press BIAS button [14] for 2 to 4 seconds. The system changes into customized height reference system: ‘C-_-‘. The LIFTING MODE will change into ALL / VEHICLE automatically. (LCD screen 12th) Mode: I 0 0 bias: Z___ 0 0 Mode: II..II 0 0 1 4 bias: C-_- 2 3 0 0 LCD screen 12th LCD screen 11th The height of every column (4, 1, 3, 2 in the LCD12th) is memorized as the customized zero points.
4.6 ADJUSTING LIFTING FORKS The portable lifting columns can be used to lift vehicles with a wheel diameter of R7 (9”/228mm) to R22.5 (45”/1140mm). The forks can easily slide to the correct dimension: 1 Lift lock-pin to unlock the fork. 2 Use both hands to slide the fork sideways. Adjust both forks so that they are equally spaced in relation to the centre of the column.
4.7 OPERATING THE PALLET LIFTING MECHANISM The pallet jack mechanism is operated by means of the handle bar and the lever inside the bar. (Fig. 9) The lever has two positions: 1 When the lever is pulled up in the upper position (1), the pallet jack mechanism can be raised by moving the handle bar up and down. 2 If hand released, the lever will be back to its neutral position. The pallet jack mechanism is lowered and the lift will sit on ground. Fig.
5. LIFTING OPERATION INSTRUCTIONS The assembled lifting system must be checked for correct working and adjustments and a complete operational test should be carried out by using a typical vehicle. Remarks: -When using this lifting system, leave a space for a 24” (600mm) wide passage around the lifting system, which can serve as escape route. -Before using the Portable Lifting Columns, ensure that the maximum load for each lifting column is not more than 13,200 lbs.
10. Press the UP button to raise the fork of the column to touch the tire. Repeat for other three columns. 11. If necessary, press BIAS to choose customized zero-point. 12. Set the mode to ALL / VEHICLE by pressing button [13]. 5.2 RAISING AND LOWERING ALL LIFTING COLUMNS Press UP or DOWN button to raise or lower the vehicle to desired height. When the DOWN button is pressed, the columns will be raised up a little distance, to unlock the mechanical lock, and then lower down. (See section 3, paragraph 3.
greater than 2” (50mm), the column will be suspended automatically. 3. Times and minutes When in ALL mode, there are time and min on the bottom line on the screen. It shows from the beginning (software installed) how many times the motors have been started how long it worked for pumping up the cylinder. 4.
5.5 OTHER MESSAGES MESSAGE Configuration error EXPLAINATION a. Missing one or more columns. b. Columns are not in pairs. c. Add one pair of column not in RESET state. 2 PLC comm. error: L2 Communicating of column 2# failed in self- checking or running: a. Column 2# is without power or in error b. Address of column 2# is not correct. 3 Encoder comm. error: L2 Encoder of column 2# does not communicate with main PLC a. Encoder of column 2# is not working b.
6. STORE THE MOBILE COLUMN LIFT After all the work has been done on the vehicle, lower down all the lifting forks. When one of the lifting columns touches the ground, release the DOWN button for 2 seconds. Press the DOWN button again to lower all the lifting forks to ground. Then turn off the power switches to middle position (OFF). Using the pallet jack mechanism, move the lifting column out of the vehicle. Position them at the storage place. 24 Nov.
7. MAINTENANCE All maintenance on the lifting equipment must be performed only by trained lift service person. During inspection and maintenance the columns should be in the lowest position and the power switches should be turned off. This means that the power switches should be turned to the middle position. The power switch should be turned on again only for the adjustments and checks that require it. 7.1 DAILY (BY OPERATOR) -Check for visible damage.
7.4 CLEANING & CHANGE OIL (BY OPERATOR) - Cleaning reminding Motor pump running time (up and down) accumulates up to 300 minutes since new machine be operated first time, the software will present a special displaying (following) to remind user to do the filer clearing of the valves and hydraulic oil changing. TB-6 Controller V6.84MD By KERNEL Right Reserved Run 301 min, Peri Check Push ESC twice to go on LCD display 18th And also while the time reaches 3600 minutes, it will appear again.
8. TROUBLE SHOOTING FAULT POSSIBLE CASE Column Does not Lift. Battery voltage is too low. Oil level too low. Charge the batteries. Add oil as necessary; refer to lubricating instructions on lifting column. Air in hydraulic pump ( after the tank was empty). Select single wheel mode and press the ⇑ (UP) button until the lifting column rises (max. 1 min). Safety valve not properly adjusted Pump has insufficient yield. Have valve adjusted, contact Service Department to check the valve. Replace the pump.
FAULT POSSIBLE CASE REMEDY Column Does not Lift Properly. Oil level in tank too low. Add oil as necessary; refer to lubricating instructions on lifting column. Pump drawing-in air. Tighten the suction filter fastening or crimp tighter. The steel plug has not been replaced by the breather cap Column Height Reading not Reach Zero No Control Power FAULT Install the breather cap Breather cap blocked. Clean breather cap. Sensor zero point not correct Do encoder alignment Fuse blown.
9. ELECTRO-OPTICAL ENCODER ALIGNMENT The lifting height is detected by the sensor called encoder. The zero point of the sensor is checked in following steps. 1. Lower down all the columns to bottom. 2. Press ESC button [18] to enter USER MENU. (LCD screen 5th) 3. Press DIRECT down button [8] to choose ENCODER ALIGNMENT. See LCD screen 13th 4. Press ENTER button [17]. 5. In this screen, the numbers on bottom line is the zero height code of each column.
10. SOFTWARE MENU LIST PARAMETERS SUMMERY PARM’S VALUE BIAS MODE TRAVEL SET OF TRAVEL (data can be modified by operator) SET OF UNIT (data can be modified by operator) ZERO-BIAS CUSTOM-BIAS SPECIAL TERMS RESET FINISH RESET Re-configuration IDEL RESET FREE ADJUST USER MENU POWER ON STATUS CHECK & EDIT TRAVEL FORCED PAUSE OPERATION PROMPT LIMIT OF FREE ADJUST FREE ADJUST PARK OPER DEFINE CUSTOM BIAS Edit para.
11. HAND-CONTROLLER (Optional) As an option, the column lifts has one hand controller for every set. (Fig. 11) The hand controller has one EMERGECY button and UP, DOWN, PARK buttons. Fig. 11 Fig. 12 Every control box on column has a special plug port for the hand controller. (Fig.12) Operator can put the hand controller plug into any one of the ports. (Fig.13) The buttons will serve the same function as the buttons on control box. (Fig. 11) Fig. 13 31 Nov.
12. BATTERY CHARGER INFORMATON 12.1 Technical Specifications 1. 2. 3. 4. 5. 6. 7. Input voltage: Input power: Output voltage: Output current: Charge time: Size: Weight: 100-140 VAC, 60Hz 230W ((Max) 24VDC ( Grading adaptive) 7.0A±10% 9-11 hours (battery was discharged deeply 80%) 200*150*60 mm 850g 12.2 Panel of Charger 1. Charging indicator (It becomes green and red charging indicator on control box panel) 2. Power indicator 3. Output cord 4. Power input socket 12.3 LED Performance Indicator 1.
13. BATTERY REQUIREMENT INFORMATION Battery Quantity: 2ea per Column - (Not included with MSC-13K-B) Battery Dimension: 13" L x 7" W x 12" H Battery Cover Size: 15" L x 8" W x 14" H Battery Type: Deep Cycle Batteries, 12VDC Battery Rating: 120 AMP / HR Battery Start Current: 350 CCA - 500 CCA Suggestions: 1. When “Low voltage on “ or “ Voltage deficient” is on the screen, lower down the vehicle, shut off the lift, then charge the batteries at once.
MSC-13K-B EXPLODED VIEWS & PARTS LISTS MSC-13K Column Assembly 34 Nov.
Nov.
Nov.
Nov.
ITEM 1 2 3 4 5 7 9 10 11 12 13 14 15 16 17 18 19 19-1 20 21 22 23 24 25 26 27 28 29 30 30-1 31 32 33 34 35 36 37 38 39 40 41 MSC-13K Column Assembly Parts List DESCRIPTION M-CODE QTY DJ03-02000-000 5102-12035-000 5202-00012-000 DJ03-04000-000 5114-05014-000 DJ02-02200-000 DJ02-02004-000 DJ02-00021-000 DJ02-00017-000 5302-00004-000 5306-00004-000 5110-04010-000 5402-05030-000 DJ01-15000-100 5102-16035-000 5202-00016-000 5102-08020-000 5102-08025-000 5302-00008-000 5202-00008-000 DJ02-12000-000 SJ03-14005-00
ITEM M-CODE DESCRIPTION QTY 43 44 45 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 87 DJ03-12100-000 DJ03-12002-000 QK05AS-00 DJ020S-FJ4 DJ02-00016-000 5306-04005-000 5306-00006-000 DJ02-11000-000 DJ02-00018-000 5110-06020-000 DJ02-00015-000 DJ02-00019-000 DJ02-00006-000 DJ02-00004-000 5202-00004-000 5302-00012-000 5107-03010-000 DJ03-07000-000 DJ03-06000-000 5102-12025-000 5306-00012-000 cover hinge control unit hand/remote controller e
ITEM 87-1 87-2 87-3 87-4 87-5 87-6 87-7 87-8 87-9 88 91 95 96 97 98 99 100 101 102 103 104 105 105-1 106 107-A 109 110 111 112 113 114 115 116 116-1 117 118 119 120 121 122 M-CODE 5906-00060-000 DJ03-05003-000 DJ03-05002-000 DJ03-05100-000 DJ03-05200-000 DJ03-05005-000 DJ02-05005-000 5903-00060-000 DJ03-05001-000 DJ02-00001-A00 BZ22-00002-000 5105-08025-000 DJ03-00015-000 DJ02-05007-000 DJ03-05004-000 DJ02-05010-000 DJ02-05011-000 DJ02-00011-000 DJ02-00010-000 DJ02-05008-000 SL02-00041-A00 DJ03-00009-000 D
MSC-13K Control Panel Assembly 41 Nov.
MSC-13K Control Panel Parts List ITEM M-CODE DESCRIPTION QTY NOTE 1 2 3 4 4-1 4-2 5 6 7 8-1 button emergency button screen screw spring washer nut battery indicator red lamp green lamp panel ( main column) panel ( sub column) case body bolt connection board separator screw communication cable nut power switch cable nut hole cover 3 1 1 2 2 4 1 LA42P, Green, Blue, Black LA42J Φ22/Red TD400C M4*12 ∮4 M4 8-2 9 10 11 12 13-A 14 15 16 17 18 19 20-A 21-A 22 23 25 DJ02-20002-000 DJ02-20003-000 DJ02-20010
ITEM M-CODE DESCRIPTION QTY NOTE 42 43 44 45 46 47 48 QK05-20005-H00 QK04-80002-FJ5 QK04-00015-000 JK01-00004-000 DJ02-00007-000 QK04-00013-M00 JK01-00008-000 green charging lamp LED lamp socket LED lamp power cable cable nut cable nut battery indicator cable Buzzer 1 1 1 2 1 1 1 LAS1-AY-D/G/6V Φ16/green 43 Nov. 2021 MSC-13K RVV2×0.5/ red, black M20 M25 RVV2×0.
MSC-13K Power Unit Assembly 44 Nov.
MSC-13K Power Unit Parts List ITEM M-CODE 1 2 3 4 5 5-1 5-2 5-3 BZ22-05001-F00 BZ01-04008-000 5901-00118-000 BZ22-04001-F00 BZ20-04002-000 5901-00160-000 5901-00125-000 5901-00095-000 6 BZ20-04024-100 6-1 6-2 6-3 7 8 9 10 11 12 13 13-1 14 15 16 17 17-1 17-2 18 19 20 21 22 23 5901-00190-000 5901-00130-000 5901-00130-000 5601-00800-000 5109-10010-000 BZ22-00003-000 5901-00277-000 5901-00925-000 BZ01-03000-F00 BZ20-01000-000 BZ01-01002-000 5301-00006-000 5303-00006-000 5101-06012-000 BZ22-02100-A00 DJ02
LIMITED WARRANTY Structural Warranty: The following parts and structural components carry a five-year warranty: Columns Legs Tracks Arms Carriages Cross Rails Uprights Overhead Beam Top Rail Beam Swivel Pins Limited One-Year Warranty: Tuxedo Distributors, LLC (iDEAL) offers a limited one-year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada.
