Owner manual

ManualsBrandsTweco ManualsHardware4-3054

Manual 0-4964 Rev AA.01

February 5, 2007

Unpacking

The product is packaged and protected to prevent damage

during shipping. Inspect for possible shipping damage. If

damage is evident, contact your distributor and/or shipping

company before proceeding with installation.

General Information

This kit is for use only with Thermal Dynamics UltraCut

Power Supplies and XT-300 Torches. Do not use this kit

with any other equipment.

This kit requires the C.C.M. (Communication Control Mod-

ule) Firmware to have version 3.2 or higher and a change

in DIP switch settings. See your authorised service center

for this update.

This kit requires the GCM 2010 Firmware to be 3.1 or high-

er. See your authorised service center for this update.

This kit accepts preﬂ ow, plasma, shield and Water Mist

Secondary™ gases from the Gas Control Module and

supplies these gases to the Torch.

Supplied Parts

• XTL Torch Valve Assembly

• 4’ Plasma Hose

• 4’ Shield Hose

• 4 Fuses

• Fuse Rating Label

• Installation Instructions

Manual 0-4964

XTL Torch Valve Kit No. 4-3054

Installation Instructions

82 Benning Street, West Lebanon, NH 03784 USA

(603) 298-5711 • www.thermal-dynamics.com

Art # A-07644

4.31 in

109 mm

2.9 in

73.66 mm

3.72 in

95 mm

5 in

127 mm

Installation

WARNINGS

Disconnect primary power at the source.

1. In most cases the XTL Valve Kit may be mounted in the

same location as the old one. If not, mount it as close

as possible to the Torch. The valve kit can be mounted

in any convenient position, provided the outlet side

(with two ﬁ ttings) is closer to the torch than the inlet

side (with four ﬁ ttings and a control cable connector).

Dimensions given in the following illustration are to as-

sist in locating mounting holes and hardware length.

NOTE

Care must be taken when considering the

mounting location so the exhaust muffler

on top of the assembly is not covered or

blocked.

Summary of content (6 pages)

PAGE 1
Manual 0-4964 XTL Torch Valve Kit No. 4-3054 82 Benning Street, West Lebanon, NH 03784 USA (603) 298-5711 • www.thermal-dynamics.com Installation Instructions Unpacking 3.72 in 95 mm The product is packaged and protected to prevent damage during shipping. Inspect for possible shipping damage. If damage is evident, contact your distributor and/or shipping company before proceeding with installation. 2.9 in 73.
PAGE 2
. Connect the Valve Kit outlets to the torch leads as shown. 4.450 in. 113.03 mm Do not remove brass plugs Front and side .261 in Dia. 6.63 mm 1.450 in 36.83 mm Art # A-07648 Outlet Side Art # A-07645 Left-hand Thread: To Torch Plasma Gas fitting Right-hand Thread: To Torch Shield Gas fitting NOTE Two 4’ hoses are provided in this kit. They MUST be used if the existing hoses leak, have any damage to them or are less than 4’ in length. Do not use hoses that are not 4’ long. 1.00 in. 25.
PAGE 3
4. Once all connections have been made, a careful check of all ﬁttings for leaks and function needs to be made. Use a standard leak detection or soap based liquid to test for leaks. Turn the system on and check setting displays for each of the gasses. WARNINGS Disconnect primary power at the source before starting the procedure. Control Connector Pinout Diagram Use caution when handling the printed circuit board as damage can result from improper handling or from electrostatic discharge.
PAGE 4
. Locate fuses at F14 and F15 shown below. F15 J13 F14 New Fuse Rating Label Fuses F14 and F15 are 250V and .0250A Art # A-07652 NOTE 6. Locate the new Fuse Rating Label supplied in this kit and where it is to be applied shown above. Before applying the new Fuse Rating Label on the PCB ,clean the surface using a clean cloth. If cleaning solution is needed it must be approved for use on and around electrical components. Once the surface is clean and dry, apply the label.
PAGE 5
DIP Switch Selection 8. Locate the C.C.M. style in (with or without external box) that applies and SW13 as indicated in the following illustrations. Set the SW13 switches accordingly. SW11 SW6 No external connection cover SW12 SW13 Art # A-07672 SW13: TVA and XTL Switch positions 1 2 1 TVA 2 XTL-TVA SW13 February 5, 2007 5 Manual 0-4964 Rev AA.
PAGE 6
SW11 SW6 SW12 Art # A-07671 SW13 SW13: TVA and XTL Switch positions 1 2 1 TVA 2 XTL-TVA SW13 9. This ends the installation instructions for the XTL Torch Valve Assembly Kit. NOTE Operation of the Torch Valve is controlled by the Gas Control Module. The Torch Valve does not require any adjustment or calibration. NOTE Every effort has been made to provide complete and accurate information in this manual.