light Weight qUICK rOBOTICS tORCH English Français Español installation Guide and replacement Parts Manual 50 Hz INVERTER 115 230 CC DC V 60June 30, 2006 V Manual Version No: AA:01 Issue Date: No: SM-QRLTORCH (06/06) 1 SMAW GTAW PHASE
WE APPRECIATE YOUR BUSINESS! Congratulations on your new Tweco® Robotics product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency call 800-426-1888, or visit us on the web at www.tweco.com.
! WARNING ! Read and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment. While the information contained in this Manual represents the Manufacturer’s best judgment, the Manufacturer assumes no liability for its use. Light Weight Quick Robotics Torch Installation Guide and Replacement Parts Manual Instruction Manual Number SM-QRLTORCH Published by: Tweco® Products Inc. 2800 Airport Road Denton, TX 76208 (940) 566-2000 www.tweco.
Quick ROBotics light weight torch Table of Contents SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS................................................... 1-1 1.01 Welding Hazards........................................................................................1-1 1.02 Principal Safety Standards.........................................................................1-3 1.03 Safety and Health.......................................................................................
quick robotics light weight torch SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS ! ! WARNING SERIOUS INJURY OR DEATH may result if welding and cutting equipment is not properly installed, used and maintained. Misuse of this equipment and other unsafe practices can be hazardous. The operator, supervisor and helper must read and understand the following safety warnings and instructions before installing or using any welding or cutting equipment.
Quick ROBotics light weight torch 11. Keep smoke, fumes, and gases from the breathing area. 12. Fumes from the welding or cutting process are of various types and strengths, depending on the kind of base metal being worked on. To ensure your safety, do not breathe these fumes. 13. Ventilation must be adequate to remove smoke, fumes, and gases during the operation to protect operators and other personnel in the area. 14.
quick robotics light weight torch 1.02 Principal Safety Standards 1.03 Safety and Health NOTICE Be sure to read and fully comprehend the safety instuctions and warnings contained within section 1 of this manual before performing any welding or cutting operations. ! ! WARNING Serious injury or death may result if welding and cutting equipment is not properly installed, used and maintained. Misuse of this equipment, or other unsafe practices, can be hazardous.
Quick ROBotics light weight torch SECTION 2: INTRODUCTION AND DESCRIPTION 2.01 How to Use this Manual 2.03 Introduction To ensure safe operation, read the entire manual, including the chapters on safety instructions and warnings. Throughout this manual, the words WARNING, CAUTION, and NOTE may appear. Pay particular attention to the information provided under these headings.
quick robotics light weight torch Table 1: Light Weight Mount Arms Part No. RDML - A -180 RDML - A -180L RDML - A - 22 RDML - A - 22L Stock No. 3500-1460 3500-1461 3500-1462 3500-1463 Description 180° RDM Light Weight Mount Arm 180° (Long) RDM Light Weight Mount Arm 22° RDM Light Weight Mount Arm 22° (Long) RDM Light Weight Mount Arm QRL Air-cooled Torch Assembly The air-cooled QRL torch assembly uses the QTR 66 series air-cooled conductor tubes.
Quick ROBotics light weight torch SECTION 3: INSTALLATION AND DISASSEMBLY 3.01 Installation 1. Remove the torch and cable assembly from the carton, and lay the assembly in a straight and untwisted position on a workbench or floor. 2. Check to ensure all items, shown in Figure 1 are located and identified. If any of the component parts are missing, please notify the local Tweco® Welding Distributor or Tweco® Products Customer Care Department at 1-800426-1888. 3.
quick robotics light weight torch 11. Insert the factory-supplied 5/32” T-handle allen wrench through the hole on the aluminum front handle cap, identified as “Conduit Set Screw” on the label, and rotate the set screw counterclockwise until it stops rotating (see figure 5). 12. Insert the exposed raw coil end of the conduit, factory supplied, into the rear connector plug. Feed the conduit through the gun and conductor tube assembly.
Quick ROBotics light weight torch 16. Trim the conduit extending from the front of the conductor tube assembly by following the steps below: • Method “A” – Using a tape measure or scale, mark and cut the conduit to the cut length (1 5/16"). Refer to Figure 6 — Method “A”. 3.02 Disassembly To disassemble the torch and cable assembly from the fixture, reverse the steps noted in Section 3.01. • Method “B” – The diffusers have a machined groove around the outer diameter.
quick robotics light weight torch SECTION 4: WIRING The receptacle is connected to a 3-wire cable that runs along the inside of the inner protective jacket. The end of this cable extends approximately 1ft. (.3m) out of the rear case and comes standard with a 9-pin amp plug. Adapter jumper cables are available to connect this cable to most robots (Table 2). The QRL torch is furnished with a receptacle housing mounted on the front case.
Quick ROBotics light weight torch SECTION 5: MAINTENANCE Contact tips and nozzles should be cleaned frequently. Spatter buildup may cause bridging between nozzle and tip. This could cause electrical shorting between the nozzle and work piece as well as restricting gas flow. Regularly inspect the conductor tube, torch and cable assembly for abrasions, cuts and undue wear. Replace or repair any parts as needed. The torch and conductor tube assemblies have o-rings for seals.
quick robotics light weight torch SECTION 6: TROUBLESHOOTING Problem Possible Cause Wire feed inconsistent or not 1. Loose drive Rollers on feeder. smooth. 2. Dirty or plugged conduit. Corrective Action 1. Tighten drive rollers. 2. Replace conduit. 3. Conduit pulled back from diffuser. 3. Reposition conduit and tighten front screw. 4. Sharp bends or kinks in conduit. 4. Remove and replace conduit. 5. Machine improperly adjusted. 5. Reset machine per machine and wire manufacturers’ recommendations.
Quick ROBotics light weight torch SECTION 7: QRL REPLACEMENT PARTS 3 21 E 5 D 22 23 20 A 4 7 B C 2 25 24 1 E 6 11 F B 26 9 10 F 18 12 13 3 5 19 E 17 8 16 15 14 QRL Series Replacement Parts Item No. 1 2 3 4 5 6 7 Part No. QRLMS QRLH QR106-RLS QTRMS-BS QRL106S QRLRH QRLCS Stock No. 3045-1709 3045-1710 3045-1341 3045-1156 3045-1347 3045-1706 3045-1700 Description QRL Mount Sleeve (Includes 4, A & B) QRl Case Conductor Tube Locking Screw (Qty. 5) Woodruff Keys (Qty.
quick robotics light weight torch QRL Series Replacement Parts (cont.) Item No. 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No. QRL1004PC QRL1006PC QRL-SPS QRLRCS QRL04CC QRL06CC QRL04J QRL06J QRA-CS R174MH R176MH R175M-N045 R174M-N045 R175M-N116 R174M-N116 176S-H 350-174H QTR176LH EL176LH 350-174PH XQRL1004PC XQRL1006PC XQRA-CS 174X-2S E171-1TS -QTR-TOOLS -QRJC-010 QRJC-020 QRJC-030 QRJC-040 Stock No.
Quick ROBotics light weight torch SECTION 8: CONDUIT LINERS MACHINED CONDUIT STOP NEOPRENE SEAL HEAT SHRINK WIRE CONDUIT R45 Series Conduits Steel Welding Wire Part No. Wire Size Stock No. Length in in ft .035 / .045 R45-3545-1 1 mm mm 0.9 / 1.2 1450-1023 .3m .035in / .045in R45-3545-4 4ft 0.9mm / 1.2mm 1450-1024 1.2m .035in / .045in R45-3545-8 8ft 0.9mm / 1.2mm 1450-1025 2.4m .035in / .045in R45-3545-15 15ft 0.9mm / 1.2mm 1450-1026 4.6m in in .052 / 1/16 R45-116-1 1ft 1.53mm / 1.6mm .
quick robotics light weight torch SECTION 9: FACTORY REPAIR CENTER Tweco® Robotics Factory Repair Center (FRC) offers a repair service for our customers on the various cable assemblies and peripheral products. The majority of our consumers do not want to spend the time involved with repairs and generally do not have the necessary equipment and tools to perform repairs.
Quick ROBotics light weight torch Statement of Warranty LIMITED WARRANTY: THERMADYNE® warrants that its products will be free of defects in workmanship or material.
quick robotics light weight torch Warranty SCHEDULE The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the authorized distributor delivers the products to the purchaser. THERMADYNE® reserves the right to request documented evidence of date of purchase. Engine Driven Welders Scout®, Raider®, Explorer™ Parts / Labor Original Main Power Stators and Inductors Original Main Power Rectifiers, Control P.C.
GLOBAL CUSTOMER SERVICE CONTACT INFORMATION Thermadyne USA 2800 Airport Road Denton, TX 76207 USA Telephone: (1) 940-566-2000 Fax: (1) 800-535-0557 Thermadyne Asia Sdn Bhd Lot 151, Jalan Industri 3/5A Rawang Integrated Industrial Park - Jln Batu Arang 48000 Rawang Selangor Darul Ehsan West Malaysia Telephone: 603+ 6092 2988 Fax : 603+ 6092 1085 Thermadyne Canada 2070 Wyecroft Road Oakville, Ontario Canada, L6L5V6 Telephone: (1) 905-827-9777 Fax: (1) 905-827-9797 Thermadyne Australia 71 Gower Street Prest
World Headquarters Thermadyne Holdings Corporation Suite 300, 16052 Swingley Ridge Road St. Louis, MO. 63017 Telephone: (636) 728-3000 Fascimile: (636) 728-3010 Email: www.thermadyne.com www.tweco.
