Owner's manual

Manual 0-4829 Rev AN 8-25 TORCH DATA for Ultra-Cut
Mild Steel
100A
O
2
Plasma / Air Shield
Shield
Gas Distributor
22-1272
Cartridge
22-1020
Electrode
22-1171
Plasma
Gas Distributor
22-1041
Tip
22-1153
Shield Cap
22-1027
Shield Cup
22-1016
Art # A-07666
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
(in)
±0.005
(ipm) (in) (sec) (in)
10 0.135 40 55 120 80 120 138 0.070 280 0.200 0.2 0.065
3/16 0.188 40 55 120 80 120 140 0.090 190 0.200 0.2 0.070
1/4 0.250 40 55 120 80 120 141 0.100 150 0.200 0.3 0.078
3/8 0.375 40 55 120 80 120 143 0.110 95 0.250 0.4 0.085
1/2 0.500 40 55 120 80 120 147 0.120 64 0.300 0.6 0.097
5/8 0.625 40 55 120 80 120 148 0.120 50 0.350 0.8 0.100
3/4 0.750 40 55 120 80 120 157 0.150 25 0.125
(Bar) Ball (Bar) Ball (Bar) Volts
( mm)
±0.1
( mm/ min) ( mm) ( s ec ) ( mm)
2.8 55 8.3 80 8.3 139 2.0 6120 5.1 0.2 1.7
2.8 55 8.3 80 8.3 140 2.3 4670 5.1 0.2 1.8
2.8 55 8.3 80 8.3 141 2.5 4030 5.1 0.3 1.9
2.8 55 8.3 80 8.3 142 2.7 3080 5.7 0.4 2.1
2.8 55 8.3 80 8.3 144 2.8 2300 6.5 0.4 2.2
2.8 55 8.3 80 8.3 146 3.0 1800 7.3 0.6 2.4
2.8 55 8.3 80 8.3 148 3.1 1370 8.5 0.7 2.5
2.8 55 8.3 80 8.3 157 3.8 640 3.2
Ball Press Ball Press Volts
in ±0.005 /
mm ±0.1
ipm /
mm/min
in ±0.005 /
mm ±0. 1
(sec)
20 psi
1.4 bar
50
40 psi
2.8 bar
100
80 psi
5.5 bar
190
0.12
3
300
7600
0.12
3
0
Burn-through
may occur
for thicknesses
< 1/16" (0.063") / 1.6 mm.
Pla s ma
Pr es s ur e (
N
2
)
Shield
Pr es s ur e (
N
2
)
Marking (with 100A Mild Steel Parts)
15A Arc Current
Pr e Flow
Pr e s s u r e
(
N
2
)
Cut Flow Rates / Pres sures
Arc
Voltage
Torch
Working
Height
Travel
Speed
Initial
Pie r c i ng
Heig ht
Pie r c e
Dela y
Marking
quality
degrades
as
thickness
decreases
Pie r c e
Dela y
Kerf Width
@ Rec.
Speed
Edge Start Only
Edge start Only
Pie r c e
Dela y
Kerf Width
@ Rec.
Speed
20
8
10
12
15
( mm)
4
5
6
100A Mild Steel XTL O
2
/Air
Mate r ial
Thickness
Pr e Flow
Pr e s s u r e
(Air)
Cut Flow Rates / Pres sures
Arc
Voltage
Torch
Working
Height
Travel
SpeedPla s ma ( O
2
) Shield (Air)
Initial
Pie r c i ng
Heig ht
Mate r ial
Thickness
Pr e Flow
Pr e s s u r e
(Air)
Cut Flow Rates / Pres sures
Travel
Speed
Initial
Pie r c i ng
Heig ht
Pla s ma ( O
2
) Shield (Air)
Arc
Voltage
Torch
Working
Height