Tank GT24 B5377 Service Engineer’s Manual
PREFACE Copyright This publication, including all photographs, illustrations, and software, is protected under international copyright laws, with all rights reserved. Neither this manual, nor any material contained herein, may be reproduced without written consent of the manufacturer-. Copyright 2007 Version 1.0 Disclaimer Information contained in this document is furnished by TYAN Computer Corporation and has been reviewed for accuracy and reliability prior to printing.
Federal Communications Commission (FCC) Notice for the USA Compliance Information Statement (Declaration of Conformity Procedure) DoC FCC Part 15: This device complies with part 15 of the FCC Rules Operation is subject to the following conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received including interference that may cause undesired operation.
About this Manual This manual provides you with instructions on installing your Tank GT24, and consists of the following sections: Chapter 1: Provides an Introduction to the Tank GT24 barebones, packing list, describes the external components, gives a table of key components, and provides block diagrams of the system. Chapter 2: Covers procedures on installing the CPU, memory modules, an optional PCI card, and hard drives.
SAFETY INFORMATION Before installing and using the Tank GT24, take note of the following precautions: – Read all instructions carefully. – Do not place the unit on an unstable surface, cart, or stand. – Do not block the slots and opening on the unit, which are provided for ventilation. – Only use the power source indicated on the marking label. If you are not sure, contact the Power Company.
Table of Contents Chapter 1:Overview 1.1 1.2 1.3 1.4 About the TYAN Tank GT24 B5377 . . . . . . . . . . . . . . . . . . . . . . . 1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3.1Box Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3.2Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 3.7 3.8 3.5.2M1003 LED Control Board Connector Pin Definition . . . . 42 Replacing the SAS/SATA Backplane . . . . . . . . . . . . . . . . . . . . . 43 3.6.1SAS/SATA Backplane (M1228) Features . . . . . . . . . . . . . . 45 Replacing the Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Replacing the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 3.8.1Replacing the Power Board . . . . . . . . . . . . . . . . . . . . . . . . . 48 3.8.
Chapter 1: Overview 1.1 About the TYAN Tank GT24 B5377 Congratulations on your purchase of the TYAN TankTM GT24 (B5377), a highly-optimized rack-mountable barebone system. The TYAN TankTM GT24 (B5377) is designed to support the latest Intel® dual core Intel® Xeon® Woodcrest/ Wolfdale-DP and quad core Clovertown/Harpertown processors, providing a rich feature set and incredible performance.
1.2 Features Enclosure • Industry 19” rack-mountable 1U chassis • Dimension: D 25.4 x W 17.2 x H 1.72 inch (645x436x43.6mm) • Two nodes in one chassis Processors (Per node) • One LGA771 socket • Supports Intel® 5100/5200/5400 processors • Supports 1.33/ 1.
Server Cooling Regulatory • (2) 40x40x56mm 15000rpm heavyduty fans with fan speed monitor/control • (6) 40x40x28mm 15000rpm heavyduty fans with fan speed monitor/control • (2) Passive CPU heatsinks • FCC Class A (Declaration of Conformity) • CE (Declaration of Conformity) • VCCI • C-Tick Power Supply • Non-operating temperature -40oC~ • High efficiency EPS 12V, 1U, 600W with PFC (Note: put on the middle of the chassis) • 100V~240V AC input Chapter 1: Overview Environment Temperature • Operating temp
1.3 Unpacking This section describes the GT24 (B5377) package contents and accessories. Open the box carefully and ensure that all components are present and undamaged. 1.3.
1.3.2 Accessories If any items are missing or appear damaged, contact your retailer or browse to TYAN’s Web site for service: http://www.tyan.com. The Web site also provides information on other TYAN products, plus FAQs, compatibility lists, BIOS settings, and more.
Rail Kit Front Rear 6 Mounting Brackets x 4 Sliding Brackets Front L-Bracket x 2 Rear L-Bracket x 2 Screws Kit Sliding Rails x 2 Chapter 1: Overview
1.4 About the Product This section contains the hardware diagrams and a block diagram of the GT24 system. 1.4.1 System Front View Warning LED Reset switch NMI switch HDD activity LED ID Switch Power LED ID LED Power switch 2 x LAN LEDs USB ports Hard Drive Bay x 4 1.4.
1.4.
1.4.4 System Internal View 1 2 2 3 3 4 5 5 6 FAN3 FAN2 FAN1 FAN3 FAN2 FAN1 FAN4 FAN4 6 8 7 9 1. 600W Power Supply 2. PCI-E x16 Slot (with riser card) M2087-R 3. Memory Slots 4. Power Board Cover 5. CPU Socket Chapter 1: Overview 6. System Fans (From right to left: Fan1, Fan2, Fan3, and Fan4) 7. PSU System Fans 8. SAS/SATA Backplane 9.
10 RJ-45 VGA CONNECTOR RJ-45 RJ-45 COM PORT1 LPC SIO W83627DHG ICH9R DMI 5100P CH1 CH0 FWH FSB 1066/ 1333MT/S CPU0 SAN CLEMENTE OPMA Slot M3296 PCI 32bit/33 PCI-E X4 PCI-E X16 FRAME BUFFER MEM XGI 32M BYTES VGA CHIP XGI 21 INTEL 82571EB PCI-E X16 SLOT CK505 VRD 11.0 120A HWM W83793G W/ PECI USB 2.0 * 6 2 REAR 2FRONT,2DOM SATA *4 DDR2 533 ECC *4 DDR2 533 ECC *4 1.4.
1.4.
J2 (USB1) CCMOS1 - USB Front Panel Header - Clear CMOS Jumper Pin 1-2 closed: Normal (Default) Pin 2-3 closed: Clear J4 (USB2) - USB Header J3 FAN1/FAN2/FAN3/FAN4 - IPMI Connector - 8-pin Fan Connector with Speed Control TYFP3 (J5) Front Panel Header Pin Signal Pin Signal 1 HD_LED+ 2 HD_LED- 3 RESET+ 4 RESET- 5 PWR_LED+ 6 PWR_LED- 7 WLED+ 8 WLED- 9 SMBDAT 10 SMBCLK 11 EXT_INT 12 +5V 13 5VSB 14 INTRUDER_N 15 PWR_SW+ 16 PWR_SW- 17 LAN1_LED+ 18 LAN1_LED- 19 LAN2
Chapter 2: Setting Up 2.0.1 Before You Begin This chapter explains how to install the CPU, CPU heatsink, memory modules, and hard drives. Instructions on inserting a PCI card are also given. Take note of the precautions mentioned in this section when installing your system. 2.0.2 Work Area Make sure you have a stable, clean working environment. Dust and dirt can get into components and cause malfunctions. Use containers to keep small components separated.
2.0.4 Precautions Components and electronic circuit boards can be damaged by discharges of static electricity. Working on a system that is connected to a power supply can be extremely dangerous. Follow the guidelines below to avoid damage to the GT24 or injury to yourself. • Ground yourself properly before removing the top cover of the system. Unplug the power from the power supply and then touch a safely grounded object to release static charge (i.e. power supply case).
2.1 Rack Mounting After installing the necessary components, the GT24 can be mounted in a rack using the supplied rack mounting kit. Rack mounting kit Sliding Rails x 2 Sliding Brackets x 4 (Front x 2, Rear x 2) Mounting Ears (including screws) x 2 Screws Kit x 1 Mounting Brackets x 4 2.1.1 Installing the Server in a Rack Follow these instructions to mount the GT24 into an industry standard 19" rack.
Installing the Inner Rails to Chassis 1. Screw the mounting ear to each side of GT24 as shown using 2 screws from the supplied screws kit. Mounting Ears 2. Draw out the inner rails from rail assembly. Install inner rails to left and right sides of chassis using 1 M4-4L(A) screw for each side. Installing Outer Rails to the Rack 3. Measure the distance between inner side of the front and rear mounting brackets in the rack.
4. Locate the front and rear brackets. Rear Bracket x2 Front Bracket x2 5. Secure the front bracket to outer rail with 2 M4-4L(A) screws. 6. Reserve the distance same as in Step 2 on rear bracket. Secure the rear bracket to outer rail with 2 M4-4L(A) screws. 7. Secure the outer rail to the rack using 2 brackets and 4 M5-8L(B) screws for each side. Secure the mounting brackets from inside, not outside, of the rack.
Rackmounting the Server 8. Draw out the middle rail to the latch position. 9. Lift the chassis and then insert the inner slide rails into the middle rails. 10. Push the chassis in and press the latch key (A). Then push the whole system into the rack (B).
11. Secure the mounting ears of chassis to the rack with 2 M5-15L(C) screws. NOTE: To avoid injury, it is strongly recommended that two people lift the GT24 into the place while a third person screws it to the rack.
2.2 Installing Motherboard Components This section describes how to install components on to the motherboard, including CPU, memory modules and PCI card. 2.2.1 Removing the Chassis Cover Follow these instructions to remove the GT24 chassis cover. 1. Release the screw on the back side. Then slide the chassis cover in the direction of arrow. 2. Lift the cover off.
2.2.2 Installing the CPU and Heatsink Follow these instructions to install the CPU and CPU heatsink. 1. Locate the CPU sockets. 2. Take off the CPU protection cap. 3. Pull the CPU lever up to unlock the CPU socket.
4. Open the socket in the direction as shown. 5. Place the CPU in the CPU socket, ensuring that pin 1 is located as shown below. 6. Close the socket and press the CPU socket lever down to secure the CPU.
7. Place the heatsink on top of the CPU and screw into place as shown. 8. Repeat the same procedures to install CPU and heatsink for the other CPU socket if necessary.
2.2.3 Installing the Memory Follow these instructions to install the memory modules on the motherboard. Key points to note before installing memory: • Only DDR2-667/533 memory modules are supported. • All installed memory will automatically be detected and no jumpers or settings need to be changed. • The Tempest i5100T S5377 supports up to 32GB of memory. • All memory must be of the same type and density. 1. Locate the memory slots on the motherboard. 2.
3. Align the memory module with the slot. The module has indentations that align with notches in the slots. 4. Insert the memory module into the slot as shown. 5. When inserted properly, the memory slot locking levers lock automatically onto the indentations at the ends of the module. 6. Repeat the same procedures to install memory for the other motherboard if necessary.
Attention When Installing the Memory! For optimal dual channel operations, always install memory in pairs beginning with DIMM0 and DIMM1. For single channel mode, install one DIMM at DIMM0 or DIMM1. Others must be in dual channel mode. Refer to the following table for supported rules for populating memory.
2.2.4 Installing a PCI-E Card The TYAN Tank GT24 (B5377) has two PCI-E card slots with pre-installed risers. Follow these instructions for the PCI-E card installation in your system. 1. Locate the pre-installed PCI-E riser brackets. 2. Remove the three screws securing the PCI-E riser bracket. 3. Lift off the bracket as shown.
4. Remove the screw securing the metal plate and remove it as shown. 5. Insert a PCI-E card into the pre-installed PCI-E riser as shown.
6. Place back the riser assembly in the PCI-E slot as shown. 7. Secure the riser bracket in place with three screws. 8. Repeat the same procedures to install the PCI-E card for the other PCI-E riser if necessary.
2.3 Installing the Hard Drive for GT24 (B5377) The GT24 chassis supports external SATA hard drives. Follow these instructions to install an external SATA hard drive. 1. Press the locking lever latch in the direction of arrow (A) and then pull the locking lever open (B). A B 2. Slide the drive tray out. 3. Unscrew the drive tray.
4. Remove the drive tray holder. 5. Place a hard drive into the drive tray. 6. Use 4 screws to secure the Hard Disk Drive. L R NOTE: The new HDD tray is compatible only with B5377 and models developed later. The new sliding rails on both sides of the drive tray are gray while the old ones are black.
7. Reinsert the drive tray into the chassis (A), ensuring that the drive tray is completely inserted into the chassis (B). A B 8. Pressing the locking lever to secure the hard drive tray.
Chapter 3: Replacing Pre-Installed Components 3.1 Introduction This chapter explains how to replace pre-installed components including the motherboard, LED control board, SAS/SATA backplane, and power supply. Take note of the precautions in this section when installing your system. 3.1.1 Work Area Make sure you have a stable, clean working environment. Dust and dirt can get into components and cause malfunctions. Use containers to keep small components separated.
3.1.3 Precautions Components and electronic circuit boards can be damaged by static electricity. Working on a system that is connected to a power supply can be extremely dangerous. Follow the guidelines below to avoid damage to the Tank GT24 or injury to yourself. • Ground yourself properly before removing the top cover of the system. Unplug the power from your computer power supply and then touch a safely grounded object to release static charge (i.e. power supply case).
3.2 Disassembly Flowchart The following flowchart outlines the disassembly procedure.
3.3 Removing the Cover Before replacing any parts you must remove the chassis cover. Follow these instructions to remove the cover of the Tank GT24 chassis cover. 1. Release the screw on the back side. Then slide the chassis cover in the direction of arrow. 2. Lift the cover off.
3.4 Replacing Motherboard Components Follow these instructions to replace motherboard components, including the motherboard. 3.4.1 Disconnecting All Motherboard Cables Before replacing the motherboard or certain components, remove cables connected to the motherboard. Follow these instructions to remove all motherboard cabling. 1. Disconnect the ATX power and the TYFP3 cables and fan cables. EPS 12V Power (PW1) Connector TYFP3 Connector FAN1/ FAN2/ FAN3/ FAN4 Connectors 2.
3.4.2 Removing the Motherboard After removing all the cables from the motherboard, follow these instructions to remove the motherboard from the chassis. 1. Remove the six screws securing each motherboard to the chassis. 2. Remove the motherboard. 3. Repeat the same steps to remove the other motherboard if necessary.
3.5 Replacing the LED Control Board Follow these instructions to replace the LED control board. 1. Remove the five screws securing the front chassis cover. 2. Turn over the front chassis cover in the direction of arrow. 3. Locate the two LED control boards on the front chassis cover.
4. Unplug the USB cable and the ribbon cable from their respective connectors. J2 (TYFP3) Connector J1 (USB) Connector 5. Remove the three screws securing the LED control board to the front chassis cover. 6. Lift the LED control board free from the front cover chassis. After replacement, insert the unit to the front cover chassis following the above procedures in reverse.
3.5.
3.5.
3.6 Replacing the SAS/SATA Backplane 1. Remove all the connected cables from the SAS/SATA backplane. U4 Connector U3 Connector PW1 Connector PW2 Connector U2 Connector U1 Connector 2. Remove the three screws securing the SAS/SATA backplane to the chassis. 3. Grab the two labels to lift the SAS/SATA backplane off.
4. Remove the ten screws that secure the bracket to the SAS/SATA backplane 5. Release the SAS/SATA backplane free from the bracket. 6. Replace the unit to the chassis following the above procedures in reverse.
3.6.
J1, SAS/SATA 1 Connector J2, SAS/SATA 2 Connector PW2 Power Connector PW1 Power Connector J3, SAS/SATA 3 Connector J5, SAS/SATA 4 Connector 46 Chapter 3: Replacing Pre-Installed Components
3.7 Replacing the Cooling Fans Follow these instructions to replace the cooling fans in your GT24 (B5377) system. 1. Remove the eight fan connectors from the motherboard. 2. Remove the fan unit from the chassis. 3. Remove the fan you want to replace in the direction of the arrow from the fan cradle. 4. Replace a new fan into the fan cradle following the above steps in reverse.
3.8 Replacing the Power Supply Follow these instructions to replace the power board and power supply in your GT24 (B5377) system. 3.8.1 Replacing the Power Board 1. Remove the screw securing the power board cover. 2. Lift up the power board cover as shown. 3. Disconnect all the ATX power connectors from the power board.
4. Remove the five screws securing the power board to the chassis. Then lift off the power board free from the chassis. 5. Replace a new power board into the chassis following the above steps in reverse. 3.8.2 Replacing the Power Supply To replace the power supply, remove the power cover as described in the section “3.8.1 Replacing the Power Board” on page 48. 1. Remove the two screws that secure the power supply to the chassis.
2. Disconnect the power cables from the power board (PW1 and PW2 connectors). Remove the two screws that secure the power supply to the chassis 3. Lift the power supply free from the chassis. 4. Remove the two screws securing the PSU fixing bracket to the power supply. 5. Place a new power supply in position in the chassis and secure in place with the two screws.
Appendix I: BIOS Differences The BIOS of B5377 is similar to the BIOS of S5377. There is only one menu different. You may refer to the attached motherboard manual for the complete BIOS information. The differences between B5377 and S5377 is on the “Advanced/Hardware Health Information” menu. See the following for the differences.
B5377 Advanced/Hardware Health Information BIOS Setup Utility Advanced Hardware Health Configuration H/W Health Function Auto FAN Power Control FAN Fail LED Indicator [Enabled] [Disabled [Disabled] Enables Hardware Health Monitoring Device Hardware Health Event Monitoring X Mainboard Voltages Report CPU Temp. Ambient2 Temp. (Near Memory) Ambient2 Temp.
Appendix II: Cable Connection Tables NOTE: The Tank GT24 chassis supports two nodes.
Table 4: Power Supply to Motherboard/ M1228 Node 1 Node 2 Power Supply Connect to Motherboard/ M1228 PW3 18-pin power cable Æ Motherboard PW1 18-pin connector PW4 18-pin power cable Æ Motherboard PW1 18-pin connector PW5 4-pin power cable Æ M1228 PW2 4-pin connector PW8 4-pin power cable Æ M1228 PW1 4-pin connector The Other Cables Table 5: M1003 Front Panel Control Board to Motherboard Table 6: 54 M1003 Connect to Motherboard J1 USB connector Æ J2 (USB1) J2 connector Æ J5 (TYFP3
Appendix III: FRU Parts Table Item Model Number Picture Quantity Description Motherboard S5377G2NR 1 S5377G2NR Intel® Xeon LGA771 support Chassis Unit CCHA-0270 1 GT24 1U Chassis Unit for S5377 Top Cover CCCV-0150 1 Rear Top Cover for GT24 B5377 Chassis Front Bezel CFBZ-0070 1 Front Bezel for GT Series 1U Chassis Drive Tray CHDT-0051 4 Removable 3.
Item Model Number Picture Quantity M1228 1 SATA/SAS HDD Board, M1228 M1027 1 Power Adaptor Board, M1027 M1003-IDRS 1 TF-LED Board, M1003-RS M2087-R 1 PCI-E Riser Card CRAL-0031 1 Rail Kit CEAR-0050 1 Mounting Ear Kit CCBL-072B 2 Control Board Cable, 350mm CCBL-035D 2 USB Cable CCBL-046O 1 Power Adapter Cable, 18pin CCBL-046P 1 Power Adapter Cable, 18pin CCBL-046Q 2 Big 4P Power Cable CCBL-067E 2 SATA/SAS Cable PCBA Riser Card Description Rack Mounting Parts Cable
Item Model Number Picture Quantity Description CCBL-032K 2 e-SATA Cable CCBL-0388 3 Fan Extension Cable CCBL-0310 1 A/C Power Cord, US Type, 2440mm CCBL-0300 1 A/C Power Cord, EU Type, 1800mm M3295-2 1 SMDC IPMI Card M3296 1 SMDC IPMI Card Cable Set SMDC 57
Technical Support If a problem arises with your system, you should first turn to your dealer for direct support. Your system has most likely been configured or designed by them and they should have the best idea of what hardware and software your system contains. Hence, they should be of the most assistance for you.
3. Contact your dealer for help BEFORE calling TYAN. 4. Check the TYAN user group: alt.comp.periphs.mainboard.TYAN Returning Merchandise for Service During the warranty period, contact your distributor or system vendor FIRST for any product problems. This warranty only covers normal customer use and does not cover damages incurred during shipping or failure due to the alteration, misuse, abuse, or improper maintenance of products.