Installation & Service Manual TLM, TLF, TLD LIFT FRONT STRAIGHT GLASS MEAT/SEAFOOD/DELI MERCHANDISERS Medium Temperature Service Display Cases This manual has been designed to be used in conjunction with the General (UL/NSF) Installation & Service Manual. Save the Instructions in Both Manuals for Future Reference! This merchandiser conforms to the American National Standard Institute & NSF International Health and Sanitation standard ANSI/NSF - 7 2003. PRINTED IN Specifications subject to REPLACES IN U.S.
TLM, TLF, TLD CONTENTS Page Specifications TLD/TLM/TLF Specification Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Line Sizing Requirements . . . . . . (See General-UL/NSF I&S Manual) Pre-Installation Responsibilities . . . . . (See General-UL/NSF I&S Manual) Pre-Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Carpentry Procedures . . . . . . .
Installation & Service Manual TLM, TLF, TLD Page General Information Rear Sliding Door Removal and Installation . . . . . . . . . . . . . . . 25 Mezzanine Shelving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Top Mounted Scale Shelf Installation . . . . . . . . . . . . . . . . . . . . 26 Service Instructions Preventive Maintenance . . . . . . (See General-UL/NSF I&S Manual) Fan Blade & Motor Replacement . (See Gen.
TLM, TLF, TLD SPECIFICATIONS TLD Lift Front Straight Glass Blower Service Merchandisers TLM/TLF Lift Front Straight Glass Gravity Service Merchandisers Page 4 April, 2007
Installation & Service Manual April, 2007 TLM, TLF, TLD Page 5
TLM, TLF, TLD Page 6 April, 2007
Installation & Service Manual Pre-Installation Check List WARNING These cases are very heavy and require two or more people to unload, move, position and/or install them. Improper handling of these cases could result in personal injury. NOTE: Cases with legs or pedestals are shipped to stores on skids under the base frame.
TLM, TLF, TLD Carpentry Procedures Case Line-Up Before starting the case line-up, review the store layout floorplans and survey the areas where case line-ups are going to be installed. WARNING • These cases are very heavy and require two or more people to move, position and/or install them. • Do not walk on the tops of these cases. Tops of cases are not designed to support the weight of a human being. Improper handling of these cases could result in personal injury.
Installation & Service Manual TLM, TLF, TLD Lift Front Glass Leveling Instructions Accurate leveling is critical for the proper operation of the lift glass on this case. In some instances, setting the case on an apparently level floor can cause the lift glass to fit improperly. If there is any twist in the body, it could cause the lift glass not to fit or work properly. 3. Apply two heavy beads of caulking compound from the Filler Kit to the end of case at dotted (. . .) and dashed (- - -) lines.
TLM, TLF, TLD Rear Rail Cover & Close-off Installation (Cases with Pipe Legs) Trim Installation Position rear rail cover (1) over rear raceway opening and secure with screws in every hole. Bottom and End Close-off Installation Kickplate, optional rear bottom and end close-offs have spring clips on their back sides that secure to the pipe legs. NOTE Optional rear bottom close-offs do not require joint trim. 1.
Installation & Service Manual Optional 2” Bumper Installation TLM, TLF, TLD See “General (UL/NSF) I&S Manual” for Plumbing Procedures. Refrigeration Procedures Refrigeration system and superheat instructions can be found in the “General (UL/NSF) I&S Manual”. Service case temperature control information is listed below. Temperature Control 1. Install bumper retaining track on cladding with screws, if required, using same alignment as old bumper track.
TLM, TLF, TLD THERMOSTAT BULB PLACEMENT Typical Service Case with Blower Coil 2. Connect sensor wires to the common (COM) and sensor (SEN) terminals of the terminal strip located at the top left of the printed circuit board. The sensor leads are interchangeble. 3. Set the Heating/Cooling jumper blocks to the “COOL” position. 4. Set the Cut-in at Setpoint/Cut-out at Setpoint jumper blocks to the “Cut-out at Setpoint” position. 5. Set the Keypad Locked/Unlocked jumper blocks to the “Unlocked” position. 6.
Installation & Service Manual c. Push the Up or Down Button until the desired setpoint is displayed. (TLM = 22°F, TLF = 33°F or TLD = 22°F) d. Push the Menu Button. 8. To adjust the differential: a. Push the Menu Button. “SP” will flash on the LCD display. b. Push the Down Button until “DIF” is shown on the LCD display. c. Push the Menu Button one more time and a differential number will be displayed. d. Push the Up or Down Button until the desired differential setting is displayed.
TLM/TLF Domestic & Export (50 Hz) Case Circuits (4’,6’, 8’ and 12’ Cases) Page 14 July, 2005
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TLD Domestic & Export (50 Hz) Case Circuits (4’, 6’, 8’ and 12’ Cases) Page 18 July, 2005
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TLM, TLF, TLD CLEANING AND SANITATION End Coil Cover (TLM/TLF) Component Removal and Installation Instructions for Cleaning 1. Open rear sliding doors at each end. 2. Remove screws and end coil covers from ends of upper coil. Lower Trays and Screens 3. After cleaning, replace end coil covers in reverse order. 1. Open the front straight glass by lifting the handle at the bottom. Refrigeration Line Cover (TLM Only) 2. Remove product from the case interior. 1.
Installation & Service Manual 2. 3. 4. 5. TLM, TLF, TLD Remove front kickplate. Remove screws and front lower cladding. See page 22. Remove screws from top and bottom of front upper cladding and remove front upper cladding. After cleaning, replace front upper cladding and remaining front components in the reverse order.
TLM, TLF, TLD TYPE OF CLEANING CLEANING AGENT* APPLICATION METHOD** EFFECT ON FINISH Paste NuSteel or DuBois Temp Rub with dry cloth. Use a small amount of cleaner. Use in direction of polish lines on No. 4 (polished) finish. May scratch No. 2 (mill) and No. 7 and 8 (polished) finishes. Cooper’s Stainless Steel Cleaner, Revere Stainless Steel Cleaner Apply with damp sponge or. cloth. Use in direction of polish lines on No. 4 (polished) finish. May scratch No. 2 (mill) and No.
Installation & Service Manual Grease and oil Organic solvents such as carbon tetrachloride, trichlorethylene, acetone, kerosene, gasoline, benzene, alcohol and chlorethane n.u. TLM, TLF, TLD Rub with a cloth. Organic solvents may be flammable and/or toxic. Observe all precautions against fire. Do not smoke while vapors are present. Be sure area is well ventilated. Satisfactory for use on all finishes.
TLM, TLF, TLD Mezzanine Shelving Mezzanine shelves are available in 10” or 12” widths. One level of shelving is optionally available for TLM and TLF cases, while two levels of shelving is available for TLD cases. The shelves can be moved forward from the mullions in two inch increments and can be locked into three positions. Top Mounted Scale Shelf Installation The optional scale shelf is mounted to the mullion on the back of the case. The shelf rests on the flat portion of the top of the case.
Installation & Service Manual TLM, TLF, TLD SERVICE INSTRUCTIONS Light Servicing Connecting the Refrigeration Piping and Components See “General (UL/NSF) I&S Manual” for preventive maintenance, T-8 lamp, fan blade and fan motor (TLD) replacement instructions replacement. WARNING Be sure to position a flame and heatresistent shield over the bottom of the case liner. Heat from brazing could damage the liner and/or cause personal injury or death from fire. 1.
TLM, TLF, TLD Light Shield Anti-Sweat Replacement WARNING Shut off or disconnect power supply to case before replacing the light shield anti-sweat. Electrical power from wire ends could damage other components and/or cause personal injury or death. 1. Open front lift glass and remove product from case. 2. Remove rear sliding doors from the case. (See page 25 in this manual.) 3. Remove screws and right rear interior corner mullion cover from interior of the case.
Installation & Service Manual 6. Note position of old heater wire and foil tape. Unpug heater wire from harness connector and remove foil tape and heater wire. Install new heater wire and foil tape in same position as removed. 7. Plug-in the new heater wire at the harness connector. 8. Reinstall front cladding, bumper components and color band in reverse order. TLM, TLF, TLD Lift-Glass Replacement WARNING Wear safety glasses and gloves and use at least two people when replacing glass.
TLM, TLF, TLD NOTE Note positioning and installation of top edge channel before removing. Lift-Glass Gas Piston Replacement WARNING The TL series cases rely upon gas pistons to assist lifting the glass and holding it in the raised position. The glass is heavy and difficult for one person to lift alone while replacing a gas piston. Use an assistant to prevent possible glass breakage and/or personal injury.
Installation & Service Manual TLM, TLF, TLD Color Band, Bumper and Bumper Retainer Replacement NOTE Color band, bumper and bumper retainer must be removed to access the upper screws in the front upper cladding. 1. Open the lift glass and remove screws, color band and color band backers from bottom glass support. 2. Push in on center of bumper while pulling out on bottom of bumper. This will start to separate bumper from bumper retainer. 2.
TLM, TLF, TLD Anti-Sweat Heater Wire Deflector Kit Replacement (TLD Only) All TLD models have anti-sweat heaters under each lower rear door frame. Use the following instructions to replace an anti-sweat heater wire deflector kit. WARNING Shut off or disconnect power supply to case before replacing any part of the anti-sweat heater wire deflector kit. Electrical power from wire ends could damage other components and/or cause personal injury or death. 1. Remove product from case. 2.
Installation & Service Manual TLM, TLF, TLD PARTS INFORMATION Operational Parts List Case Usage Domestic Electrical Circuit Case Size 115 Volt 60 Hertz 4’ 6’ 8’ 12’ Fan Motor (TLD) 5125532 5 Watt 5125532 5 Watt 5125532 5 Watt 5125532 5 Watt Fan Motor Brackets (TLD) 5962269 5962269 5962269 5962269 Fan Bracket Plate (TLD) 9041077 9041077 9041077 9041077 Fan Blades (7” 25° 5B) (TLD) 5236974 5236974 5236974 5236974 Rocker Switch 5961377 5961377 5961377 5961377 Rectangular Outle
TLM, TLF, TLD Cladding and Trim Parts List Item Description 4’ 6’ 8’ 12’ 1 Rear Top Cladding, BRT/SS 9808686 9802641 9802642 9802643 2 Color Band, Ptd. 9808701 9802209 9800737 9801600 3 Color Band Joint Trim, Ptd. 9801776 9801776 9801776 9801776 4 Bumper Retainer, Std. 9808709 9802219 9801302 9801610 ----- 9025052 9025058 9025061 5183536(8) 5183536(12) 5183536(16) 5183536(24) 9808710 9801609 9801303 9801609 Bumper Retainer, Opt. Adv. 5 Screw 6 Bumper, Std.
Installation & Service Manual Item Description 18 Raceway Cover, Ptd. Screw 19 Lwr. Rear Joint Trim, Ptd. Screw 4’ 6’ 8’ 12’ 9801263 9802224 9801263(2) 9801263(3) 9043080(5) 9043080(5) 9043080(10) 9043080(15) 9801802 9801802 9801802 9801802 9024814(4) 9024814(4) 9024814(4) 9024814(4) 9802645 9802645 9802645 5199134 (4) 5199134(4) 5199134(4) 5199134(4) 9801806 9801806 9801806 9801806 9024814(4) 9024814(4) 9024814(4) 9024814(4) 9024864 9024864 9024864 9024864 Opt.