Icemaker_UM_Cover.qxd 12/17/04 9:15 AM Page 1 É c h e l o n™ P. O . B o x 2 4 5 0 4 0 Milwaukee, WI 53224-9540 Phone: 414.354.0300 Fax: 414.354.7905 w w w . u - l i n e . c o m U S E R M P r i n t e d i n U . S . A . P / N 3 0 - 1 0 0 0 9 ( R e v.
Icemaker_UM_Cover.
Body_UM.qxd 12/17/04 9:16 AM Page 1 INTRODUCTION Congratulations on your purchase of a U-Line CLR2060 Ice Maker. A pioneer in the field for more than 40 years, U-Line is the world’s number one manufacturer of built-in, under-counter ice making and specialty refrigeration products. U-Line dedicates 100% of its research and development to these products. The result: U-Line leads the market with innovation, design, depth of product line and performance.
Body_UM.qxd 12/17/04 9:43 AM Page 2 User’s Manual If you do not return your Product Registration Card, U-Line will use the date of sale to the U-Line distributor as the first date of warranty for your new ice maker. Please also record the purchase date of your U-Line unit and your dealer’s name, address and telephone number.
Body_UM.qxd 12/17/04 9:16 AM Page 3 SAFETY PRECAUTIONS Do not attempt to install or operate your unit until you have read the safety precautions in this manual. Safety items throughout this manual are labeled with a Danger, Warning or Caution based on the risk type. DEFINITIONS ! This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Body_UM.qxd 12/17/04 9:16 AM Page 4 User’s Manual GENERAL PRECAUTIONS ! DANGER ! RISK OF CHILD ENTRAPMENT. Before you throw away your old refrigerator or freezer, take off the doors and leave shelves in place so that children may not easily climb inside. ! WARNING • Never attempt to repair or perform maintenance on the unit until the electricity has been disconnected.
Body_UM.qxd 12/17/04 9:16 AM Page 5 INSTALLATION DIMENSIONS 14-15/16" (37.9) 34-1/8" (86.7) FULL RETRACT HEIGHT 24" (61) 4.5" (11.4) WATER OUTLET OFF ON WATER VALVE WATER DRAIN 21-3/4" (55.2) UL202 Figure 1 DRAIN INSTALLATION PLEASE READ all instructions completely before attempting to install or operate the unit.
Body_UM.qxd 12/17/04 9:16 AM Page 6 User’s Manual Follow these guidelines when installing drain lines to prevent water from flowing back into the ice maker storage bin and/or potentially flowing onto the floor causing water damage: Gravity Drain • Drain lines must have a 5/8" inside diameter. • Drain lines must have a 1" drop per 48" of run (1/4" per foot) and must not create traps. • The floor drain must be large enough to accommodate drainage from all drains.
Body_UM.qxd 12/17/04 9:16 AM Page 7 3. Remove 12 screws and back panel. 4. Check that the clamps and hose connections are tight at the following areas: • Discharge tube (A) • Drain tube (B) • Vent tube (C) B B C A BACK VIEW SIDE VIEW UL184-2 5. Place a suitable container beneath the pump’s discharge tube. (The bucket must be able to hold a minimum of one gallon.) ! WARNING Back panel serves as a guard.
Body_UM.qxd 12/17/04 9:16 AM Page 8 User’s Manual CONNECTING A DRAIN PUMP If a gravity drain connection is not available, and you have not purchased the CLR2060 with factory installed pump, we strongly recommend the use of the U-Line P60 drain pump. The U-Line P60 drain pump is available through your Dealer, or direct from U-Line with complete installation instructions.
Body_UM.qxd 12/17/04 9:16 AM Page 9 SITE PREPARATION 1. Position the unit on a flat, level surface, capable of supporting the entire weight of the unit. Remember that the unit will be significantly heavier once it is fully loaded. It is extremely important that the unit is level. If it is not level, the ice mold will not fill evenly. This can cause a reduction in ice rate, uneven sized cubes or water spilling into the storage area which will cause the ice in the bin to melt prematurely.
Body_UM.qxd 12/17/04 9:16 AM Page 10 User’s Manual ! DANGER ! ELECTROCUTION HAZARD! Electrical Grounding Required. This appliance is equipped with a three prong (grounding) polarized plug for your protection against possible shock hazards. It must be plugged into a properly grounded three-prong receptacle. • NEVER remove the round grounding prong from the plug. • NEVER use a two-prong grounding adapter. • NEVER use an extension cord to connect power to the unit.
Body_UM.qxd 12/17/04 9:16 AM Page 11 Install and connect the water supply line. See CONNECTING THE WATER SUPPLY for installation requirements. 9. Position the unit to allow free air flow through the front grille (see Figure 3). C L N O F F I C E 8. INTAKE EXHAUST Figure 3 10. Wipe out inside of unit with a damp cloth.
Body_UM.qxd 12/17/04 9:16 AM Page 12 User’s Manual CONNECTING THE WATER SUPPLY When connecting the water supply, follow these guidelines: • Review the local plumbing codes before you install the unit. • In most instances, the cold water supply will come from the basement through a hole in the floor. • The water pressure should be between 20 and 120 psi. CAUTION If you are using a filter system you will need to have at least 20 psi for 3 minutes every 15 minutes.
Body_UM.qxd 12/17/04 9:16 AM Page 13 UL134 Figure 5 2. UL200 Carefully bend the water supply line into position and connect the line to the solenoid valve (see Figure 6). Avoid kinking the water supply line. Figure 7 NOTE After completing the installation, turn on the water and recheck water and drain connection for leaks. Apply additional tightening if needed. Do NOT use thread sealing compound or tape. POWER CORD WATER LINE UL201 4. Plug in the power cord. 5.
Body_UM.qxd 12/17/04 9:16 AM Page 14 User’s Manual LEVELING THE UNIT NOTE It is extremely important that the unit is level. If it is not level, the ice mold will not fill evenly. This can cause a reduction in ice rate, uneven sized cubes or water spilling into the storage area which will cause the ice in the bin to melt prematurely. Remember that floors near drains have a tendency to slope towards the drain. 1.
Body_UM.qxd 12/17/04 9:16 AM Page 15 REVERSING THE DOOR All U-Line units (except Stainless Steel models) may be left or right hand opening. The door opening is easily reversed by moving the hinge hardware to the opposite side (see Figure 10). To reverse the door: UL318B Figure 10 1. Remove top hinge screw pin (7/64" Allen wrench) from cabinet (see Figure 11). Remove door by tilting forward and lifting off bottom hinge pin.
Body_UM.qxd 12/17/04 9:16 AM Page 16 User’s Manual 2. Remove plastic screw plugs 4. (3 each, top and bottom) from new hinge location. Do not discard (see Figure 12). Remove the two door closer inserts from the existing bottom hinge and install as shown on the new bottom hinge (see Figure 14). SCREW PLUGS DOOR CLOSERS UL308 Figure 12 3. Remove top hinge (3 screws), reinstall hinge screw pin, and remount on opposite side BOTTOM (see Figure 13). BOSS UL312 Figure 14 5.
Body_UM.qxd 12/17/04 9:16 AM Page 17 UL319 Figure 15 7. Holding door upright with top of door tilted forward, place hole of door pivot plate on bottom hinge screw pin (see Figure 16). Be sure that the bosses on the closers align with holes in hinge and hinge plate. 8. Tilt top of door into position in top hinge and install top hinge screw pin. 9. Install plastic screw plugs removed in Step 2 in old hinge holes (3 each, top and bottom).
Body_UM.qxd 12/17/04 9:16 AM Page 18 User’s Manual DOOR ADJUSTMENT Your door is aligned at the factory before shipment. Occasional re-adjustment may be necessary, especially if an Overlay Panel is installed. The following procedure will correct for up to 1/4" alignment. The door should never be flush with the top of the cabinet. Even when level, the top edge of the door will be 1/8" below the top of the cabinet (Figure 17). To adjust : 1.
Body_UM.qxd 4. 12/17/04 9:16 AM Page 19 If door edge opposite the hinges needs to move up, move plate toward outside of door. If door edge needs to move down, move plate toward inside of door (Figure 19). Repeat until top edge of door is parallel with top of cabinet and tighten screws securely. SLOTTED MOUNTING HOLES NOTCH RAISE OUTSIDE DOOR EDGE LOWER OUTSIDE DOOR EDGE CLRCO001a Figure 19 5.
Body_UM.qxd 12/17/04 9:16 AM Page 20 User’s Manual CUSTOM DOOR PANELS Two types of custom door panels can be installed on your U-Line unit to harmonize with or accent the surrounding decor. FULL OVERLAY DOOR PANEL A full overlay door panel completely covers the door frame and handle to give a built-in appearance. See your U-Line dealer for the optional Full Overlay Door Panel Kit which contains the Panel Preparation Document for building and installing a full overlay panel or visit our website at www.
Body_UM.qxd 12/17/04 9:16 AM Page 21 Install the insert as follows: ! WARNING Insert edges may be SHARP! Use care when installing. 1. Remove top hinge screw pin (7/64" Allen wrench, see Figure 22). Remove door by tilting forward and lifting off bottom hinge pin. 2. Pull door gasket out of groove (top edge of door only). Start in the middle and pull outward, moving toward the edge (see Figure 23). This may take some force. Do not remove the three screws behind gasket. 3.
Body_UM.qxd 12/17/04 9:16 AM Page 22 User’s Manual BUILT-IN INSTALLATION Your U-Line product has been designed for either free-standing or builtin installation. When built-in, your U-Line product does not require additional air space for top, sides or rear. However, the front grille must NOT be obstructed. CAUTION Do not install unit behind closed doors. Table 3.
Body_UM.qxd 12/17/04 9:16 AM Page 23 INITIAL START-UP C L N O F F I C E C L N O F F I C E Once installation and leveling is complete, the unit is ready for initial start-up and operation. Your unit is shipped in the OFF position, however, you may turn it ON/OFF using the cycle selector switch located in the grille (see Figure 26). CYCLE SELECTOR SWITCH UL316B Figure 26 1. Plug the appliance cord into a 115V polarized and grounded electrical outlet. 2.
Body_UM.qxd 12/17/04 9:16 AM Page 24 User’s Manual NORMAL OPERATION The ice maker is designed to make clear ice from most water sources on a consistent basis. Water is constantly circulated over the evaporator assembly. As the water freezes, gravity causes any sediment to drop into the water trough and not become imbedded in the ice. This gives a clearer ice cube with a low mineral content. When the ice reaches the desired thickness, it falls off the evaporator and into the storage bin.
Body_UM.qxd 12/17/04 9:16 AM Page 25 The ice cube thickness control is factory set for best overall performance. The factory setting is designed to maintain an ice bridge of approximately 1/16" to 1/8" under normal conditions resulting in a dimple of approximately 1/4" to 1/2" in depth (see Figure 28). A fuller cube with less of a dimple results in a thicker ice bridge. As the ice bridge becomes thicker, the tendency for the cubes to stay together as a slab increases.
Body_UM.qxd 12/17/04 9:16 AM Page 26 User’s Manual 2. Remove the screws securing the front access panel (see Figure 29). 3 4 5 -5 -1 0 1 2 -3 -4 DIAL IS FACTORY SET TO 0 ICE CUBE THICKNESS ADJUSTMENT DIAL ICE004A Figure 30 – Ice Thickness Adjustment Dial 3. Locate the ice cube thickness adjustment dial on the control board (see Figure 30). Turn the dial clockwise (+ number) to thicken or counterclockwise (- number) to thin the ice bridge.
Body_UM.qxd 12/17/04 9:16 AM Page 27 SAMPLE AREA ICE005 Figure 31 – Ice Cube Mold 4. Reinstall front access cover. 5. Reconnect power to ice maker. OUTDOOR USE Some CLR2060 models are designed to operate outdoors. Special considerations include the following: • For best performance, keep the unit out of direct sunlight. • Turn the unit OFF and dispose of any ice cubes if the unit will not be used for 5 days or more. Prop door open to allow for air circulation and prevent mold and mildew.
Body_UM.qxd 12/17/04 9:16 AM Page 28 User’s Manual MAINTENANCE Periodic cleaning and proper maintenance will ensure efficiency, top performance, and long life. The maintenance intervals listed are based on normal conditions. You may want to shorten the intervals if you have pets, the unit is used outdoors, or other special considerations. EXTERIOR CLEANING — AS REQUIRED The door, grille and cabinet may be cleaned with a mild detergent and warm water solution.
Body_UM.qxd 12/17/04 9:16 AM Page 29 CAUTION Stainless steel models exposed to chlorine gas and moisture, such as areas with spas or swimming pools, may have some discoloration of the stainless steel. Discoloration from chlorine gas is normal. Follow exterior cleaning instructions. INTERIOR CLEANING — AS REQUIRED 1. Disconnect power to the ice maker. 2. Open the door and remove any ice from the storage bin. 3.
Body_UM.qxd 12/17/04 9:16 AM Page 30 User’s Manual CONDENSER CLEANING — EVERY 3 MONTHS To maintain operational efficiency, clean the condenser every three months (depending on environmental conditions, more or less frequent cleaning may be necessary). ! WARNING Disconnect electric power to the ice maker before cleaning the condenser. To remove and replace the grille for access to the condenser fins follow this procedure: C L N O F F I C E CONDENSER UL317A Figure 32 1.
Body_UM.qxd 12/17/04 9:16 AM Page 31 3. Clean the condenser coil using a brush or vacuum cleaner. Do not touch. 4. Position the grille to align the screw holes with the cabinet. 5. Insert the grille screws and tighten being very careful not to overtighten. SELF CLEANING CYCLE — EVERY 6 MONTHS To maintain operational efficiency, clean the unit every six months (depending on water conditions more or less frequent cleaning may be necessary).
Body_UM.qxd 12/17/04 9:16 AM Page 32 User’s Manual 1. Set the cycle selector switch to OFF and allow the ice to melt off of the evaporator. 2. Remove all ice from the storage bin. 3. Remove inside front cover (see Figure 33). 4. Remove the overflow tube by lifting it up while using a slight back and forth motion to loosen it from the drain hole (see Figure 34). The water in the reservoir will flow down the drain. 5.
Body_UM.qxd 12/17/04 9:16 AM Page 33 INLET SCREEN CLEANING — EVERY YEAR The solenoid valve inlet screen must be cleaned at least once each year as follows: 1. Shut off the water at the water supply valve. 2. Pull the unit out to access the back panel. 3. Disconnect electrical power to the unit. 4. Disconnect the hose connector from the water solenoid valve (Figure 35). 5. Use a tooth brush to clean sediment from the inlet screen. DO NOT remove the screen. 6.
Body_UM.qxd 12/17/04 9:16 AM Page 34 User’s Manual STORAGE, VACATION AND MOVING If the unit is to be stored, moved or not used for extended periods, it will be necessary to drain the system of water. ! WARNING Electrical Shock Hazard. Disconnect power before servicing. Before operating replace all panels. Failure to do so can result in death or electrical shock. 1. Disconnect power from the unit. 2. Remove ice from the storage bin. 3. Shut off water supply at the main water source. 4.
Body_UM.qxd 12/17/04 9:16 AM Page 35 8. Clean the ice maker and storage bin before next use. 9. Prop door open to allow for air circulation and prevent mold and mildew. It is possible that dirt or scale will dislodge in the water line. Always throw away all ice cubes made during the first 24 hours of operation when the unit is returned to service.
Body_UM.qxd 12/17/04 9:16 AM Page 36 User’s Manual TROUBLESHOOTING BEFORE CALLING FOR SERVICE If the unit appears to be malfunctioning, read through NORMAL OPERATION first. If the problem persists, check the TROUBLESHOOTING GUIDE. Locate the problem in the guide and refer to the cause and its remedy before calling for service. The problem could be something very simple which can be solved without a service call.
Body_UM.qxd 12/17/04 9:16 AM Problem Unit runs but produces very little ice. (continued) Ice is slow to release or does not release from the evaporator. Page 37 Possible Cause Scale and mineral buildup in unit. Inadequate airflow at the front of the unit. Ice-making system is dirty. Unit is not level. Low air temperature around unit. Poor ice quality. (soft or unclear) Poor incoming water quality. Ice-making system is dirty. Unit produces Low water level.
Body_UM.qxd 12/17/04 9:34 AM Page 38 User’s Manual Problem Water leaking from under the unit. Possible Cause Supply line leaking. Fill tube leaking. Bin drain leaking. Ice storage bin full of water. Obstructed drain. Remedy Check to see that water inlet line is attached to inlet valve properly. See CONNECTING THE WATER SUPPLY. Check connection at water valve outlet. Check integrity of bin drain hose and clamp. Check to see that storage bin drain opening is free from obstruction and debris.
Body_UM.
Body_UM.
Icemaker_UM_Cover.qxd 12/17/04 9:15 AM Page 1 É c h e l o n™ P. O . B o x 2 4 5 0 4 0 Milwaukee, WI 53224-9540 Phone: 414.354.0300 Fax: 414.354.7905 w w w . u - l i n e . c o m U S E R M P r i n t e d i n U . S . A . P / N 3 0 - 1 0 0 0 9 ( R e v.
