Full Overlay Panel Specs and Installation

U-Line Door Panel Installation Guide 2
Installation Instructions
Removing Existing Door
1. Remove the door shelves by first pulling shelves at a 45° angle,
then straight out.
2. Remove the top hinge screw pin (Phillips screwdriver). Remove
the door by tilting forward and lifting off the bottom hinge pin.
3. Pull door gasket out of the groove (top edge of door only). Start
in the middle and pull outward, moving toward the edge. This
may take some force.
4. Remove the two screws located on both sides of the handle. Do
not discard screws.
5. Remove the handle and discard. (This handle will be replaced
with the overlay handle included in the Full Overlay Door Panel
Kit).
6.
Install the replacement Door Handle using the two screws
removed in step 4.
Preparing The Door Frame For Overlay
You have received your door with or without holes pre-punched
into the steel panel. If your panel does not have pre-punched holes
please reference diagram A for hole locations.
1. Lay the door down on a flat surface with the galvanized steel
panel facing upwards. If your unit was equipped with door
shelves, it may be helpful to prop up both door sides with 4x4’s
to keep the unit from pivoting.
2. Using a 9/64” Drill bit, drill through the steel panel and frame
using the holes in the steel panel as a guide, or the dimensions
provided in diagram
A if your panel did not come pre-punched.
Be sure to drill completely through frame material.
Panel installation
1. Lay prepared panel face down on a flat clean surface.
2. Carefully lay door down on top of panel, steel plate side down.
3. Line the top of the door flush with the
top of the panel.
4. Using a 7/64” Drill bit, drill 8 pilot holes into the wood panel 3/
8” deep.
5. Locate the 8 #6x2”
screws provided in
the overlay panel
install kit.
6. Using a phillips head
bit, place one screw
into each of the 8
pilot holes and screw
down.
7. Be sure the screws
force their way past
the opening on the
gasket channel and sit
flush against the
bottom of the gasket
channel.
8. Starting at the
corners, re-install the gasket into the gasket channel in the
frame. Make sure the gasket is fully seated, this may take some
force.
Overlay Panel
Overlay Panel
New Handle
Old Handle
ULIN_0403_A
Steel Plate
Top Down Slice
View
11/16”
4 1/16”
10 1/2”
12 1/2”
2 7/16”
7/8”
A