Full Overlay Panel Specs and Installation

U-Line Door Panel Installation Guide 3
Door Installation
1. Remove the existing bottom pivot plate and replace with the
Full Overlay pivot plate.
2. Attach Overlay cap to door, opposite side of where hinges will
be, see below.
3. Attach replacement Top Pivot Plate to door, on the side where
hinges will be. Use the two #8-32 x 1/2” Flat Head Phillips
screws (Black) supplied with kit, see below
4. Attach replacement bottom pivot plate; on the side where
hinges will be. Use the two #8-32 x 3/8 Hex Screws supplied
with kit, see below.
5. Starting at the corners and working toward the center, push the
door gasket into place.
Installing the Door
1. Remove the existing hinge from the unit, saving the door closer
assembly, see below
2. Install the replacement top and bottom hinge onto the unit, see
below.
3. Install the pivot post into the new Replacement Bottom Hinge
(using phillips screwdriver) and install the hinge onto the unit.
4. Replace the door closure assembly onto the bottom pivot post.
Be sure the bosses on closures align with holes in hinge and
hinge plate.
IMPORTANTIMPORTANT
Pivot posts must be cleaned. Closers must also be clean
and greased to ensure proper operation.
5. Place the modified door onto the pivot post.
6. Position door and install the pivot post into the top hinge
7. Adjust door as needed for proper closure
8. Check to see that light goes off when the door closes.
9. Reinstall the door shelves by lining up the bosses and first
pushing straight in, then down at a 45° angle.
#8-32
x
3/8" SEMS Hex Screw
(2 Places)
Wood Panel Bottom Pivot Plate
(5/8" Longer Than
Existing Bottom Pivot Plate,
Flush Side Facing Out)
Existing
Door
Existing Bottom Pivot Plate
(Remove and Discard)
3/4" Wood Panel
Overlay Cap
Replacement Handle
3/4" Wood Overlay
#8-32 x 1/2" Flat Head Screws
Black, Two Places
Top Pivot Plate
Screw to attach Handle
Top Pivot Plate
#8-32
x
1/2"
Flat Head Screw
Three Places
Door Panel
Wood Panel Top Hinge Plate
(5/8" Longer than Existing Top Hinge Plate)
Pivot Post
ULIN_0405
Existing Door
#8-32 x 1/2" Flat Head Screw
Three Places
Wood Panel Bottom Hinge Plate
(5/8" Longer than Existing Bottom Hinge Plate)
Door Closure Top
Door Closure
Bottom
Pivot Post
Closure Assembly