USER GUIDE & SERVICE MANUAL SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE RIGHT PRODUCT. RIGHT PLACE. RIGHT TEMPERATURE. SINCE 1962. RIGHT PRODUCT. RIGHT PLACE. RIGHT TEMPERATURE. SINCE 1962. RIGHT PRODUCT. RIGHT PLACE. RIGHT TEMPERATURE. SINCE 1962. RIGHT PRODUCT. RIGHT PLACE. RIGHT TEMPERATURE. SINCE 1962.
USER GUIDE u-line.
USER GUIDE u-line.com WELCOME TO U-LINE Congratulations on your U-Line purchase. Your product comes from a company with over five decades of premium modular ice making, refrigeration, and wine preservation experience. U-Line continues to be the American leader, delivering versatility and flexibility for multiple applications including residential, light commercial, outdoor and marine use.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Safety and Warning NOTICE Please read all instructions before installing, operating, or servicing the appliance.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Disposal and Recycling ! DANGER RISK OF CHILD ENTRAPMENT. Before you throw away your old refrigerator or freezer, take off the doors and leave shelves in place so children may not easily climb inside.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Environmental Requirements This model is intended for indoor/interior applications only and is not to be used in installations that are open/ exposed to natural elements. This unit is designed to operate between 50°F (10°C) and 100°F (38°C). Higher ambient temperatures may reduce the unit’s ability to reach low temperatures and/or reduce ice production on applicable models.
USER GUIDE u-line.com Electrical ! WARNING SHOCK HAZARD — Electrical Grounding Required. Never attempt to repair or perform maintenance on the unit until the electricity has been disconnected. Never remove the round grounding prong from the plug and never use a two-prong grounding adapter. Altering, cutting or removing power cord, removing power plug, or direct wiring can cause serious injury, fire, loss of property and/or life, and will void the warranty.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Cutout Dimensions PREPARE SITE Your U-Line product has been designed for either freestanding or built-in installation. When built-in, your unit does not require additional air space for top, sides, or rear. However, the front grille must NOT be obstructed, and clearance is required for an electrical and water connection in the rear. ! CAUTION Units can NOT be installed behind a closed cabinet door.
USER GUIDE u-line.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Water Hookup ! CAUTION PREPARE PLUMBING Do not use any plastic water supply line. The line The water valve uses a standard 1/4" (6.35 mm) is under pressure at all times. Plastic may crack compression fitting. U-Line recommends using accessory or rupture with age and cause damage to your water hook up kit – part # 80-54674-00. The kit includes a home.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE 3. Locate water 6. Turn on water supply and check for leaks. valve in the front of the unit and 7. Reinstall the grille (plinth strip/base fascia) and access thread water panel (if equipped) along with the back panel. supply line through. 8. Install retaining clip.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE General Installation INSTALLATION 1. Plug in the power/electrical cord. LEVELING INFORMATION 2. Gently push the unit into position. Be careful not to NOTICE entangle the cord and water line. Because these units do not have leveling legs, it is extremely important that they sit on a level 3. Re-check the leveling, from front to back and side to surface.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Grille - Plinth Installation REMOVING AND INSTALLING GRILLE ! WARNING Disconnect electric power to the unit before removing the grille. When using the unit, the grille (plinth strip/base fascia) must be installed. ! WARNING DO NOT touch the condenser fins (4). The condenser fins are SHARP and can be easily damaged. Removing the grille 1. Disconnect power to the unit. 2. Loosen the screw (1).
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Door Swing All units have a zero clearance for the door to open 90°. U-Line recommends a minimum door clearance of 3/4" (19 mm) to accommodate the handle if the unit is installed next to a wall or similar type of structure. Wall 3/4" (19 mm) Min.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Door Adjustments To reverse the door mounting, perform the following: CHECKING DOOR ALIGNMENT 1. Remove grille (see GRILLE-PLINTH INSTALLATION). The unit’s door is aligned at the factory before shipment. However, its alignment could have been disturbed during 2. Remove top hinge from cabinet (three screws). Hold shipment. door to keep it from falling.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE 9. Remove plastic hole plug from door handle and 6. Install hinge on opposite side at bottom of cabinet. Align hinge outer edge with cabinet before tightening relocate to opposite side. Lift the handle slightly and screws. press on the locking tab, then gently pry the hole plug out of the hole, being careful not scratch the top cap.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE 14.Place door on lower hinge pin. Invert and install upper 12.Remove all three screws on the opposite side of the hinge on door. Fasten upper hinge to unit (three hinge and carefully lift off the door latch assembly. screws). Partially tighten screws. 15.Adjust door to ensure proper seal. Tighten upper and lower hinge screws securely. 13.Place the door latch assembly on opposite side of unit.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Door Latch The door latch assembly included with your unit can be installed to prevent the door from opening when the vehicle is in motion. To install, perform the following: 1. Remove the two outer most screws from the non-hinge side. 2. Place spacer (2) over mounting holes. Place latch (1) on top of spacer (2). NOTE: Spacer (2) only required if included with unit. 3.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE First Use All U-Line controls are preset at the factory. Initial startup requires no adjustments. NOTICE U-Line recommends discarding the ice produced during the first two to three hours of operation to avoid possible dirt or scale that may dislodge from the water line. ON OFF To turn the unit on or off: Press the rocker switch located inside the door on the front panel, or behind the grille.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Ice ! CAUTION ICE MAKER OPERATION When the ice bucket is full, the ice making mechanism will NEVER use an ice pick, knife or other sharp shut off. However, the refrigeration system will continue instrument to separate cubes. Shake the ice to cool and maintain the ice supply. bucket instead.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE 3. Turn the adjusting screw toward the minus (-) sign ICE MAKER ADJUSTMENT (clockwise) for smaller cubes or toward the plus (+) Ice Cube Thickness Adjustment sign (counterclockwise) for larger cubes. Interval - As Required On ice maker equipped models, adjust the cube size by 4. Install the ice maker assembly cover.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Airflow and Product Loading NOTICE The unit requires proper airflow to perform at its highest efficiency. Do not block the front grille at any time, or the unit will not perform as expected. Do not install the unit behind a door.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Cleaning If any surface discoloring or rusting appears, clean it EXTERIOR CLEANING and a nonabrasive cloth. Always clean with the grain. Vinyl Clad (Black or White) Models Always finish with Claire® Stainless Steel Polish and quickly with Bon-Ami® or Barkeepers Friend Cleanser® Cleaner or comparable product to prevent further Clean surfaces with a mild detergent and warm water problems.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE DEFROSTING NOTICE Manual Defrost Models DO NOT clean ice bucket using a dishwasher. The This unit is a manual defrost model and will require bucket is not dishwasher safe and will be occasional defrosting. When there is build-up of 1/4" damaged. (6 mm) or more of frost, manually defrost the unit. 10.When the interior is dry, reconnect power and turn unit on.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Cleaning Condenser Condenser INTERVAL - EVERY SIX MONTHS To maintain operational efficiency, keep the front grille free of dust and lint, and clean the condenser when necessary. Depending on environmental conditions, more or less frequent cleaning may be necessary. ! WARNING Disconnect electric power to the unit before cleaning the condenser. ! WARNING DO NOT touch the condenser fins.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Extended Non-Use VACATION/HOLIDAY, PROLONGED SHUTDOWN For questions regarding winterization, please The following steps are recommended for periods of call U-Line at +1.800.779.2547. extended non-use: ! CAUTION 1. Remove all consumable content from the unit. Damage caused by freezing temperatures is not 2. Disconnect the power cord from its outlet/socket and covered by the warranty.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Troubleshooting • Evaporator: Refrigerant flowing through an evaporator may sound like boiling liquid. BEFORE CALLING FOR SERVICE If you think your U-Line product is malfunctioning, read • Condenser Fan: Air moving through a condenser may the CONTROL OPERATION section to clearly understand be heard. the function of the control.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Problem Possible Cause and Remedy Product is Not Cold Enough. Air temperature does not indicate product temperature. See CHECKING PRODUCT TEMPERATURE below. Adjust the temperature to a cooler set point. Ensure unit is not located in excessive ambient temperatures or in direct sunlight. Ensure the door is closing and sealing properly. Ensure the interior light has not remained on too long.
WHITE BLACK ROCKER SWITCH COND FAN 29 WATER VALVE WHITE BLUE ALL OTHER MODELS BLACK BI1215 ONLY OR SEE COMPRESSOR DIAGRAMS BROWN BLUE CONTROL BLACK BROWN WHITE RED YELLOW 6 2 2 3 6 3 3 6 1 5 4 1 5 4 1 4 BLACK WHITE BROWN YELLOW RED BROWN C N LIMIT SW MOLD HEATER 3 RPM MOTOR CAM C BIN SW NO NC EMU ONLY NC NO BROWN BLACK-HOT (SMOOTH) 115 VOLT PLUG PLUG 220-240 VOLT POWER CORD ASSEMBLY C RELAY NEUTRAL BLACK EMBRACO COMPRESSOR BLACK-NEUTRAL (RIBBED) GROUN
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Product Liability Field service technicians are authorized to make an initial assessment in the event of reported damages. If there are any questions about the process involved, the technician should call U-Line for further explanation. While inspecting for defects or installation issues, photos should be taken to document any damages or issues found.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Warranty Claims warranty status.
Parts ULN-WH95FC-03A Item 23 1 14 27 18 16 12 15 22 10 9 17 8 3 4 21 7 Description U-Line P/N 1 Back panel 80-54614-00 2 Compression nut/sleeve 80-54355-00 3 Compressor electricals only 80-54377-00 4 Compressor w/electricals 80-54376-00 5 Condenser assembly 80-54601-00 6 Condenser fan blade 80-54379-00 7 Condenser fan motor 80-54378-00 8 Control Assembly 80-54590-00 9 Door assembly w/o hinges 80-54662-00 10 Gasket, door 80-54617-00 11 Drier 80-54055-00 12 Evap/cabi
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Ordering Replacement Parts If you have a purchasing account, please utilize our service website to order parts. Orders may also be placed by Fax or phone. See our contact information below: www.U-LineService.com (with service login) FAX Number: +1.414.354.5696 Phone Number: +1.800.779.2547 NOTICE Use only genuine U-Line replacement parts.
USER GUIDE u-line.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Compressor Specifications ! DANGER OVERLOAD PROTECTOR Electrocution can cause death or serious injury. Burns from hot or cold surfaces can cause serious injury. Take precautions when servicing R S C this unit. STARTING RELAY Disconnect the power source. RELAY COVER ULIN_0576_AW Do not stand in standing water when working around electrical appliances.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Troubleshooting - Extended SPECIFIC ERRORS & ISSUES ! CAUTION Never attempt to repair or perform maintenance on the unit until the main electrical power has been disconnected from the unit. TROUBLESHOOTING GUIDE Concern Potential Causes Suggested Remedy Will not eject ice (water frozen). Control setting too cold. Adjust control warmer (counterclockwise).
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Concern Potential Causes Suggested Remedy Not freezing (compressor and fans not operating). Power cord not plugged in. Plug in power cord. On/Off switch in off position. Turn switch to on position. On/Off switch inoperable (open). Replace On/Off switch. Compressor overheating. Compressor will not stop operating. Water leak (under unit). Water leak (inside unit). Excessive frost buildup.
USER GUIDE u-line.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE ICE MAKER OPERATING CYCLES Freeze Cycle • Temperature control terminals 2 and 3 are closed. • Power to the condenser. • Power to the condenser fan. black ON OFF SWITCH black black FAN MOTOR ground brown black COMP. START RELAY OVER LOAD WATER VALVE black blue HOLD C SWITCH LIMIT SWITCH NC WATER C FILL SWITCH black NO yellow NC 2 3 black white ICE MAKER MOTOR TEMP.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Harvest-1 Cycle • Temperature control terminals 2 and 3 are open - 2 and 1 close. • No power to the compressor or condenser fan. • If bin arm is down, power goes through bin arm switch to the ice maker motor. If bin arm is up, the ice maker will not harvest. black ON OFF SWITCH black black FAN MOTOR ground brown black COMP.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE HARVEST-2 CYCLE • Ice maker ejector blades reach approximately 2:00 position and cam depresses the hold switch. Power goes through the hold switch to the ice maker motor and mold heater. • Ejector blades stall on ice and ice maker motor pulsates until mold heater warms and ice releases. black ON OFF SWITCH black black FAN MOTOR ground brown black COMP.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE WATER FILL CYCLE • Ice maker ejector blades reach approximately 10:00 position and cam depresses the water fill switch. • Power to the water valve. Ice maker mold fills. black ON OFF SWITCH black black FAN MOTOR ground brown black COMP.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE TEMPERATURE CONTROL SPECIFICATIONS Double Throw Ice Maker Thermostat Numbers 4548, AR-19-12, 2636, 2690, 2691, 2717, 2783, 2782-S, 2763-S, 2780, 80-26005-02 . These temperature controls are double throw, single pole controls. The sensing tube is inserted into the ice maker mold and senses mold temperature.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE LIMIT SWITCH SPECIFICATIONS • Normally closed Bi-metal switch • Open temperature: 104°F • Close temperature: 83°F The function of this switch is to open in the event of an overheating condition. This bi-metal thermostat is normally closed and does not initiate the ice harvest cycle.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE 8. Remove ice maker assembly. REPLACING ICE MAKER ASSEMBLY (CO29F ONLY) 1. Unplug the unit from the main power source. 9. Place new ice maker assembly into position and secure with three screws (5). 2. Disconnect ice maker wire harness at plug (1). 10.Reconnect wire harness at plug. 3. Remove control capillary tube from sensing tube on ice maker assembly (2). 11.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE 17.Mount the back panel. REPLACING ICE MAKER ASSEMBLY (ALL MODELS EXCEPT CO29F) 1. Remove back panel. 18.Plug in unit and test. 2. Disconnect all wires at bell connectors (5 wires-Models 220 Volt Conversion List BI95, BI98 or SP18; or Plug-Models). All models listed in this manual are equipped to run on 110/115 volt. This document is a conversion list for the 3.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Defrost These units are manual defrost. To defrost unit remove ice bucket. Turn unit off. Use toweling inside to absorb water as it melts down. This will help prevent water from getting onto customer’s floor. The defrost duration is dependent upon usage or climate. Typically, defrosting is needed approximately every 6 weeks.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE Replace Ice Maker INSTALL ICE MAKER 1. If ice maker sits on evaporator (as shown) be sure to The new ice maker assembly you have received will have apply the included Alumilastic paste. a plug-in connection. In some instances you may need to cut plug off from cable and hard-wire the connections. REMOVE ICE MAKER 1. Unplug the unit. 2. Disconnect ice maker wire harness at plug. Apply here 3.
USER GUIDE u-line.com SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE U-Line Corporation (U-Line) Limited Warranty One Year Limited Warranty For one year from the date of original purchase, this U-Line product warranty covers all parts and labor to repair or replace any part of the product that proves to be defective in materials or workmanship.
