Tag-Along Trailer Kit Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ultra-Tow™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This trailer is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 5 Important Safety Information .................
Intended Use The Ultra-Tow Tag-Along Trailer Kit adds 16 cubic feet of storage space to your car, truck, or motorcycle. There is a 600 lb. max capacity for the vehicle and a 200 lb. max for the motorcycle. The trailer features a lockable shell lid to keep items protected from damage as well as self-assisted hydraulic struts for easy opening. It includes a coupler, safety chain, wiring harness, trailer light kit, license plate holder, two keys, and two additional side latches.
Technical Specifications Property Tow Ball (required) Tire Air Pressure Capacity - Auto Capacity - Motorcycle Storage Space Specification 1-7/8" (not supplied) Maximum 60 PSI (cold) 600 lb. 200 lb. 16 Cubic Feet Important Safety Information ⚠WARNING Read and understand all instructions. Failure to follow all instructions may result in serious injury or property damage. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur.
⚠WARNING PERSONAL SAFETY Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
condition that may affect its safe operation. Do not use the Trailer even if minor damage appears. Before each use, always attach the Safety Chains of the trailer to the towing vehicle. Make sure the Safety Chains are attached to the towing vehicle with the equal length at each side. Do not allow the Safety Chains to drag on the ground. Always check to make sure the payload being transported properly and safely secured in the trailer.
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Part Description Qty. Part Description Qty.
Part Description Qty. Part Description Qty. 16 Hinge Bracket 2 40 Cooler Rack 1 17 Gas Spring 2 41 Mounting Plate 2 18 Snap Latch 2 42 Latch 1 19 Body Bracket 2 43 Stand 1 20 Lock Bracket 1 44 Bumper 1 21 Key 2 45 Bolt (M8 x 20) 2 22 Spring Plate 2 46 Latch Spring 1 23 Bolt (M6 x 20) 12 Assembly Instructions ⚠WARNING Beams have sharp edges. Wear work gloves to prevent cuts on hands and fingers. Wear ANSI Z87.1 compliant safety goggles.
2. Use the bolts (25) and lock nuts (35) to fasten the leaf springs (2) onto the sides of the trailer body. Mount the leaf springs with the mounting eye facing towards the front of the trailer. See Figure B. 3. Place the axle (3) on top of the leaf springs. 4. Fasten the axle to the leaf plates. Do this by placing the spring plates (22) under the leaf springs. Then slide the U-bolts (36) over the axle and through the holes in the spring plates. Lock the U-bolts into place by using the lock nuts (34).
5. Place tires (5) onto the hubs (4) at the end of the axle. Lock tires into place using the lug nuts (38). Note: Use two jack stands (not included) to support the axle while the tires are being attached. 6. Connect the drawbar (6) with bolt (26) and lock nuts (34) to the center cross member of the trailer body, and attach the drawbar to the first cross member of the trailer body with U bolts (37) and lock nuts (34). 7. With assistance, turn the trailer over so that axle is under trailer body.
9. The left tail light (10) and right tail light (11) are pre-wired but need to be attached to back of fenders, along with the license plate bracket (12). The tail light wire pigtails run from the fenders through the trailer body and connect to the wiring at the back of the drawbar. See Figure F. ⚠WARNING Use care to secure the tail light wiring inside the fenders and away from the tires. 10. Use a bolt (27) and lock nut (34) to mount the coupler (7) to the front of the drawbar. 11.
⚠WARNING Make sure the rubber pads are placed between the underside of the body bracket and surface of trailer during assembly. 12. Use bolts (23), lock nuts (32), and washers (30) to fasten snap latches (18) to the top inside of the upper shell (14). The snap latches will be used to keep the top shell shut during use. 13. Use bolts (28), lock nuts (32), and washers (30) to fasten the hinge brackets (16) to the side interior of the upper shell. 14.
Always check to make sure the payload being transported properly and safely secured in the trailer. Load the Trailer evenly from side to side with 60% of the load forward of the Axle. Make sure the towing vehicle is capable of towing this trailer and its payload. Make sure the hitch on the towing vehicle is capable of towing the Trailer and its payload. The towing capacity of the hitch is typically stamped on the hitch drawbar.
4. Pull up and down on the coupler to make sure the hitch ball is fitting snugly in the coupler. There must be no play between the hitch ball and coupler. If there is play, tighten the adjusting nut until no play is present. After unlocking the handle, the nut retaining plate (holding the adjusting nut in place) needs to be pressed back while the nut is tightened. After the nut is tightened, the retaining plate needs to fit in place against the flat of the nut to prevent it from moving.
running lights (9), and tail lights (10L, 11R) at least every 100 miles. 10. Carry emergency flares and fire extinguisher, if required for operation in your state. Carry extra bulbs and fuses if towing the trailer at night over long distances. Glossary Accessory Weight- the combined weight of automatic transmission, power steering, power brakes, power windows, power seats, radio, and heater, to the extent that these items are available as factory-installed equipment.
Tire Markings Section Width- This number gives the width of the tire in inches; the larger the number, the wider the tire. (The markings on the example tire diagram show 4.80. The markings on your tire may differ.) Inner Diameter- This number gives the inner diameter of the tire in inches. This is also the rim diameter in inches. (The markings on the example tire diagram show 12. The markings on your tire may differ.) U.S.
Note: You may not find this information on all tires because it is not required by law. Tire Ply Composition and Materials Used- The number of plies indicates the number of layers of rubber-coated fabric in the tire. In general, the greater the number of plies, the more weight a tire can support. Tire manufacturers also must indicate the materials in the tire, which include steel, nylon, polyester, and others.
7. If the tires’ pressure was not measured “cold”, then the pressure should be rechecked with the tires cold as soon as possible. Tire Size To maintain safety, only purchase new tires of the same size as the original tires. Look at the Tire and Loading Information Placard, the Specifications Chart in this manual, or the sidewall of the tire being replaced. If you have any doubt about selecting the correct size, consult a tire dealer.
Steps for Determining Correct Load Limit 1. Locate the statement “The weight of cargo should never exceed 271 kilograms or 600 pounds” on your vehicle’s placard. 2. That figure equals the available amount of cargo and luggage load capacity. 3. Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely exceed the available cargo and luggage load capacity. 4.
slot in the bearing is completely full of grease. As you finish assembling the hub, be careful not to get any dirt or debris on any part of the assembly. Replace the dust hub cap over each bearing. Hitch Check the nuts, bolts, and other fasteners to ensure that the hitch remains secured to the tow vehicle and the coupler remains secured to the trailer. The connection point may require periodic lubrication to permit free movement of the coupler to the hitch ball. Wiring 1.
Troubleshooting General Handling 1. Use the driving gear that the towing vehicle manufacturer recommends for towing. 2. Drive at moderate speeds. This will place less strain on your tow vehicle and trailer. Trailer instability (sway) is more likely to occur as speed increases. Do not exceed 55 miles per hour when towing the trailer. 3. Avoid sudden stops and starts that can cause skidding, sliding, or jack-knifing. 4.
Parts Diagram Page 24 of 28
Parts List Part Description Qty. Part Description Qty.
Part Description Qty. Part Description Qty.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or "Us'') warrants to the original purchaser only ("You'' or "Your") that the Ultra-Tow product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
