Trailer Winch – 1600 Lb. Capacity Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ultra-Tow™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This winch is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information ............................................................................................................... 4 Specific Operation Warnings .......................
Intended Use The Ultra-Tow Trailer Winch is designed for safer, easier boat loading and unloading. Pulling winches are best suited for boat trailers and other horizontal pulling applications which require the freewheeling feature of ratchet type winches. Technical Specifications Property Item No. Rated Capacity Drum Capacity Gear Ratio Speed Drum Size Handle Size Mounting Plate Mounting Hardware Specification 52803 (Empty) 1600 lbs. 5/16in. x 42ft. Wire Cable (Not Included) 4.0:1 1-Speed 6 in. 7 7/8 in.
⚠WARNING WORK AREA SAFETY Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. Cluttered, wet, or dark work areas can result in injury. Keep children and bystanders away from the work area while operating the tool. Do not allow children to handle the winch. ⚠WARNING PERSONAL SAFETY Stay alert, watch what you are doing, and use common sense when operating the winch.
Specific Operation Warnings ⚠WARNING Do not exceed the rated load capacity. Be aware of dynamic loading! Sudden load movement may briefly create excess load causing product failure. Do not use for overhead lifting. Do not lengthen the handle for additional leverage. Keep hands clear from the gear, drum and rolling cable. Always wear gloves when using the winch. Never leave winch unattended while supporting a load. Follow all instructions when replacing the cable of strapping.
b. Loosen the nut and remove the old cable from underneath the cable clamp. c. Remove the old cable. d. Route new cable end over bushing and through the hole to the outside of the drum. e. Install the cable under the cable clamp. f. Tighten the nut securely. g. Put pawl in reel in position, then reel the new cable onto drum by turning the handle clockwise, being careful not to allow kinking. h. Test winch for proper operation.
Main Parts of Winch Reference 1 2 3 4 5 Subassembly Crank handle Ratchet switch Axis bolt Base Drum Assembly Instructions Insert the handle and secure with a lock nut.
Before Each Use ⚠WARNING CHECK BEFORE USE Check the safety devices and the safe condition of the product. Check for visible defects. Check that all parts of the product are firmly attached. Check that the safety devices are in working order. Operating Instructions ⚠WARNING The handle and nut must be tightened against the drive shaft before operating the winch. The wire rope must be properly wrapped on the drum to be able to support a load without damaging the wire rope.
Maintenance This winch has been fully lubricated at the factory; but, for continued smooth performance and increased life, occasional greasing of gears and reel shaft and an occasional drop of oil on drive shaft bearings are recommended. Inspect periodically all parts, steel cable, accessories and replace them if damaged or used. Have damaged parts replaced by an authorized service center. Check the nuts periodically and tighten them if they are loose. Keep winch in good working order.
Parts Diagram Page 11 of 14
Parts List Part Number 1 2 3 4 5 6 7 8 9 10 11 Item Description Bolt (M10x100) Lock Nut (M6) Wire Rope Anchor Bolt (M6x14) Drum Assembly Drum Bushing Gear Spindle Frame Flat Washer (10) Lock Nut (M10) Bolt Qty 1 1 1 1 1 1 1 1 1 1 1 Part Number 12 13 14 15 16 17 18 19 20 21 22 Item Description Qty Pawl Flat Washer Direction Switch Pulling Spring Circlip (10) Sleeve Flat Washer (8) Crank Handle Nut (M8) Lock Nut (M12) Cable with Hook (not shown) 1 2 1 1 1 2 1 1 1 1 1 Replacement Parts For replaceme
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the Ultra-Tow product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
