Installation Instructions

Rustic™ Installation Continued:
3
Using the lines that you marked, trim all pieces to the same angle.
This angle will be used to cut the spindles. It is very important that all
spindles are cut to the same length.
4
Starting with the end spindle, set flush with the end of the metal
insert, continue down the metal insert, evenly spacing spindles,
making sure to meet local building code for spacing. Keep in mind the
opposite end spindle is placed flush with the opposite end of the metal
insert. Mark the center of each spindle on the metal insert. Remove
the spindle and pre-drill the metal insert using a ¼” drill bit.
5
On each end of the spindles, pre-drill the center, using a ⅛” drill bit
to avoid splitting. Each outside spindle will need to be pre-drilled to
attach the completed rail to the post sleeves. Using a ⅛” drill bit, drill
three holes at a 60° angle in the spindle, spacing them 3½” from the
top and bottom, and one on center.
6
All rail spans over 3’ require a spindle support block centered under
the lower rail assembly. Check with local building codes and cut the
support block to the required height.
7
Taking the metal insert, begin to slide the spindles into place, aligning
the pre-drilled holes. Starting with the center spindle, attach metal
insert and spindles using 3½” premium deck screws. Attach post
spindles flush on the two ends of the assembly. Remember spindles
must be centered to ensure ease of assembly when attaching the top
rail. Do not use 3”composite deck screws.
8
Position the lower rail so the spindles will rest on the top side of the
rail. Secure the spindles to the rail from the underside using 3½”
premium deck screws. Do not use 3” composite deck screws. Screws
should be snug; do not over tighten.
9
Slide the top rail onto the metal insert with attached spindles. This is
intended to be a tight fit; please use soap as a lubricant if needed.
10
To install the support block, take the trimmed piece of metal insert,
slide the support block into the metal insert, and secure with a
premium 3½” deck screw. Slide the insert to the center of the
lower rail.
11
Position the rail assembly between the post sleeves, following local
building code height requirements. Secure the post spindles to the
post sleeves using six 3” composite deck screws through the
pre-drilled holes.
12
Align the post caps with the top of the post sleeve and slide into place.
A silicone adhesive may be used to secure the cap.
Note: Though spindles may appear to be square,
one side is slightly longer than the other. When
installing, make sure to align the narrower end of
the spindle into the metal insert to ensure
proper fit.
Spindle
Metal
Insert
Short
Long
Note: Make sure screw is centered. If screw
head falls out of groove, sliding on the rail may
be difficult.
i
Spindle
Metal
Insert
Upper Rail
7,9
i
3½” Premium
Deck Screw
Spindle
8
Lower Rail
3½”
Premium
Deck
Screw
3½”
x 3½”
Post
Pre-drill spindles at a
60° angle
11
3” Composite
Deck Screws
Metal
Insert
Support Block
Lower Rail
3½” Premium
Deck Screw
10
Questions?
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