AutoGo 550 ™ Patents Pending Owners Manual A Division of Electric Mobility Corp. 1 Mobility Plaza • Sewell, NJ 08080 19285600 Rev.03.
AutoGo 550 Vehicle Owner’s Manual Please read this entire manual before operating the vehicle. Failure to do so may result in damage to the vehicle or serious injury. Electric Mobility wishes to thank you for choosing the revolutionary AutoGo™ 550 vehicle for fun and convenience. As the World’s leader in the design and production of personal mobility vehicles, we take great pride in our ability to improve the quality of life for people desiring more mobility.
AutoGo 550 Vehicle Owner’s Manual CONTENTS Title Page Safety Information .................................................................................. 1 Getting to Know Your AutoGo 550 .................................................. 5 Illustration 1 — AutoGo 550 Components ............................................... 6 Initial Set-up .............................................................................................. 7 Unfolding .......................................................
AutoGo 550 Vehicle Owner’s Manual Title Page Maintenance .............................................................................................. 38 Preventative Maintenance ....................................................................... 38 Frame Inspection ................................................................................. 38 Headlight ............................................................................................... 39 Lubrication ...............................
AutoGo 550 Vehicle Owner’s Manual ILLUSTRATIONS Number 1 2 3 4 5 6 7 8 9 Title Page AutoGo 550 Components ................................................ 6 Battery Charging ................................................................. 9 Battery Pack Installation ................................................... 11 Tiller Adjustment Lever ................................................... 12 Controls ..............................................................................
AutoGo 550 Vehicle Owner’s Manual Safety Information Read and understand these Warnings and the entire manual before using your AutoGo 550. Failure to follow these instructions may result in damage to the vehicle or serious injury. IMPORTANT! 1. DO NOT exceed the specifications of this unit, modify this unit in anyway, or use the unit for a purpose other than as intended. 4. DO NOT transfer “on” or “off” the unit until it is turned “OFF”, completely stopped, and when it is on a stable and level surface.
AutoGo 550 Vehicle Owner’s Manual 8. DO NOT drive across an incline or attempt to turn while on an incline. 16. ALWAYS keep arms and legs within the confines of the unit. 9. DO NOT back down an incline or allow the unit to be 17. USE EXTRA CAUTION when climbing inclines (ramps, hills, driveways, etc.). backed down an incline. 10. DO NOT turn off the power while the unit is moving. 11. ALWAYS remember vehicle capacity is limited to one person only.
AutoGo 550 Vehicle Owner’s Manual Important Information Regarding Electromagnetic Interference (EMI) It is very important that you read this information regarding the possible effects of electromagnetic interference (EMI) on your vehicle. Electromagnetic interference (EMI) refers to the effects that outside sources of electromagnetic energy (radio and television broadcasts, CB radios, garage door openers, etc.) might have on the control systems of your vehicle.
AutoGo 550 Vehicle Owner’s Manual Other types of hand-held devices like cellular telephones, laptop computers, AM/FM radios, and small appliances like hair dryers or electric shavers may also generate electromagnetic energy, but it is such a small amount that, as far as we know, no EMI problems should occur with these devices.
AutoGo 550 Vehicle Owner’s Manual Getting to Know Your AutoGo 550 Dash & Controls — The AutoGo 550 is operated from the controls located on the dashboard and the Forward/Reverse lever which controls the power folding/unfolding feature. Detailed descriptions of these controls are presented in a separate part of this section (see “Controls” on page 14). Serial Number — Each AutoGo 550 is identified by a unique, 8-character Serial Number located on a label on the inside of the tiller, behind the Battery Pack.
AutoGo 550 Vehicle Owner’s Manual DASH & CONTROLS SEAT SERIAL NUMBER TILLER & BATTERY PACK DRIVETRAIN FOLDING CHASSIS 19285600/1 Illustration 1 — AutoGo 550 Components EMC Part: 19285600 • Rev. 03 • 09/15/04 6 19285600 Rev.03.
AutoGo 550 Vehicle Owner’s Manual Initial Set-up After receiving and unpacking your AutoGo 550 use the following to initially set-up the vehicle. Set-up consists of unfolding it from the flat-fold configuration, installing the Battery Pack, installing/setting the dashboard clock, and charging the batteries. Unfolding The AutoGo 550 is initially shipped in the flat fold configuration and must be unfolded for use.
AutoGo 550 Vehicle Owner’s Manual Charging Batteries The AutoGo 550 is equipped with two maintenance-free, airline approved, sealed 12V/12A batteries with an integral automatic battery charger mounted in a detachable Battery Pack installed onto the front of the tiller. Because your batteries may only have a partial charge when you first receive your vehicle, you may not experience full riding time until you have fully charged them.
AutoGo 550 Vehicle Owner’s Manual CHARGER CORD CONNECTION "CHARGING" LED INDICATOR CIRCUIT BREAKER (REAR VIEW OF TILLER) Illustration 2 — Battery Charging EMC Part: 19285600 • Rev. 03 • 09/15/04 9 19285600 Rev.03.
AutoGo 550 Vehicle Owner’s Manual Charge the batteries as follows: 1. For your convenience, you can detach the Battery Pack from the AutoGo 550 and move it to a 3-Prong Grounded Electrical Receptacle. If you choose, you can also park the AutoGo 550 near a 3-Prong Grounded Electrical Receptacle without removing the Battery Pack. WARNING! Use of a non-grounded receptacle could result in an electrical shock. 2.
AutoGo 550 Vehicle Owner’s Manual Installing the Battery Pack After the batteries have been fully charged, you’ll be ready to install the Battery Pack into the Tiller. Install the battery PUSH TOP OF BATTERY PACK pack as follows (see Illustration 3). FIRMLY IN PLACE 1. Lift the Battery Pack by the handle and insert the bottom of the Battery Pack into the bottom of the Tiller. Line up the slot under the pack with the bar on lower shelf of tiller. SLOT ENGAGES BAR ON TILLER 2.
AutoGo 550 Vehicle Owner’s Manual Adjusting Tiller Position For your riding comfort, the AutoGo 550 tiller can be used in two positions. To adjust tiller position: • Lift Tiller Position Adjustment Knob to release tiller lock TILLER POSITION ADJUSTMENT KNOB • Adjust tiller to preferred position • Release knob to lock in place This adjustment lever is shown in Illustration 4 19285600/4 Illustration 4 — Tiller Adjustment Lever EMC Part: 19285600 • Rev. 03 • 09/15/04 12 19285600 Rev.03.
AutoGo 550 Vehicle Owner’s Manual Installing & Setting the Dashboard Clock Your AutoGo 550 comes with a removable, battery-powered, quartz clock that mounts directly in the dash. This clock is packed separately to allow you to set it to your local time before installing in the dash. Setting the Clock — Locate the bag containing items packed separately with the vehicle. Unwrap the clock from its protective packing.
AutoGo 550 Vehicle Owner’s Manual Controls The AutoGo 550 includes the following controls (Illustration 5) used to operate the vehicle. Individual descriptions of each control are presented in pages 15-18. CLOCK DIAL-A-SPEED 12 3 9 KEYSWITCH 6 BATTERY GAUGE LIGHT SWITCH HORN 19285600/5 Illustration 5 — Controls EMC Part: 19285600 • Rev. 03 • 09/15/04 14 19285600 Rev.03.
AutoGo 550 Vehicle Owner’s Manual Keyswitch To turn power on, turn the key to the “On” position (indicated by a solid black circle). To turn power off, turn key to “Off” position (indicated by an open circle). The Battery Gauge (Fuel Gauge) should be lit when the key is in the “On” position. "OFF" POSITION "ON" POSITION Use of a key to turn the AutoGo 550 on and off also protects against unauthorized use of your AutoGo 550.
AutoGo 550 Vehicle Owner’s Manual Dial-A-Speed Knob ER OW L S FASTER The Dial-A-Speed regulates the potential speed of the AutoGo 550. We strongly recommend setting it at 2 or 3 until you feel confident with controlling your vehicle properly. Turning the speed dial counter-clockwise decreases the top potential speed. Turning it clockwise (up to “10”) provides speed up to maximum potential speed.
AutoGo 550 Vehicle Owner’s Manual Battery Gauge (Fuel Gauge) GREEN RED The AutoGo 550 includes an illuminated Battery Gauge that provides a visual indication of the electrical charge in the Battery Pack. It consists of 10 different LED bars (3 red, 4 amber and 3 green), that are lit in accordance with the state of battery charge.
AutoGo 550 Vehicle Owner’s Manual Horn Pressing the horn button on the dash sounds the horn to alert pedestrians of your approach. You may also find it helpful to use it when rounding blind corners or going in reverse. Light Switch Depress the switch button to turn the headlight ON. Depress the switch button again to turn the headlight OFF. Clock For convenience, the dash of the AutoGo 550 includes a battery-powered, analog clock displaying the current time of day.
AutoGo 550 Vehicle Owner’s Manual Operating the AutoGo 550 Once you’ve become familiar with the AutoGo 550 components, controls, and have charged the Battery Pack, you can use the following section to operate it. This section presents instructions for getting on and off your vehicle, as well as driving it. It also details pushing it in freewheel mode and pulling it in freewheel mode. If you are unsure of how to operate your AutoGo 550 vehicle, go back to the previous section before attempting any use.
AutoGo 550 Vehicle Owner’s Manual Transferring On or Off the Vehicle Your AutoGo 550 has been designed to make transferring on and off the vehicle as easy as possible. WARNING! Make sure key switch is either in the OFF position or the key is removed before transferring ON or OFF the vehicle. Use the following recommendations to assist you in making a more comfortable transfer. • The Dash can be lifted up away from the tiller for greater clearance when getting on or off.
AutoGo 550 Vehicle Owner’s Manual 1. Tiller and dash are locked in position, facing the operator. 2. Frame Pivot Lock is engaged. 7 1 3. Seat is locked onto frame. Check latching lever. 4. Drivetrain is properly plugged-in at connection. 3 5 5. Drivetrain mounting knobs are secure. 2 6. Parking brake engaged. Check Brake Lever. Should be in “UP” position. 6 7. Armrests are lowered into driving position. 4 WARNING! If any of these items are questionable, DO NOT OPERATE! Check before driving.
AutoGo 550 Vehicle Owner’s Manual Speed Settings The overall forward/reverse speed range of the vehicle is selected from the Speed Control knob on the dash. Lower settings result in slower speeds. Higher settings provide faster speeds. When first operating your vehicle, select slower settings until you feel comfortable. LOWER SPEEDS (SLOWER) HIGHER SPEEDS (FASTER) Inclines ALWAYS lean forward when traveling up inclines for greater stability.
AutoGo 550 Vehicle Owner’s Manual Curbs and Small Obstacles ALWAYS climb or go down small obstacles slowly to avoid damage to the vehicle. DO NOT attempt to ride over curbs or any other obstructions higher than 1 inch (2.54 cm). 1" CURB HEIGHT Freewheel Operation The AutoGo 550 features a “freewheel” mode to allow it to be pushed by hand (manual operation). To activate manually, turn the key switch OFF and locate the brake release lever under the rear cover on the right side.
AutoGo 550 Vehicle Owner’s Manual Automatic Folding and Unfolding A key feature of the AutoGo 550 is the ability to automatically fold and unfold it for ease of transport, storage, and use. The benefit is one can fold their vehicle without any bending or lifting. Instructions to automatically fold and unfold the AutoGo 550 are provided in this section. FOLD SEAT BACK DOWN Folding Instructions The AutoGo 550 can be folded to a compact, vertical package when not in use for transport, or storage.
AutoGo 550 Vehicle Owner’s Manual 2. Pull Dash Release up and lift dash to upright position to engage wheel locks onto front wheels. 3. Position yourself on the right side of the AutoGo 550. Press the foot lever, as shown in Illustration 8, to retract the frame lock. RELEASE HANDLE TO LOCK WHEELS PRESS FOOT LEVER FRAME UNLOCKED RAISE DASH FRAME LOCKED 19285600/8 19285600/7 Illustration 7 — Dash Release Lever Illustration 8 — Foot Release & Frame Lock EMC Part: 19285600 • Rev.
AutoGo 550 Vehicle Owner’s Manual 4. Before releasing the foot release lever, lean the tiller forward slightly to start the folding sequence. Remove your foot from foot release lever. Make sure the main frame is above the pivot lock and you are ready to automatically power fold the vehicle. 5. Pull the right side Engager lever to activate drive motor and initiate fold. The AutoGo 550 will automatically fold under its own power and stop.
AutoGo 550 Vehicle Owner’s Manual LATCHED POSITION UNLATCHED POSITION 19285600/9 Illustration 9 — Folding Operation 6. When fully folded, latch the frame and tiller together by pressing the tiller back against the main frame. 7. When folded, lower the dash to release the front wheel locks. 8. Using engager levers, you can operate the AutoGo 550 forward/backward, as needed. EMC Part: 19285600 • Rev. 03 • 09/15/04 27 19285600 Rev.03.
AutoGo 550 Vehicle Owner’s Manual WARNING! When moving vehicle in power folded position, use extreme care to avoid tripping or colliding with yourself, others, or other vehicles. Unfolding Information Follow these instructions and refer back to illustrations 6-9 to unfold the vehicle using the power unfold feature: IMPORTANT! Before attempting to unfold, make sure there is adequate clearance to the rear of the vehicle to accommodate unfolding. 1.
AutoGo 550 Vehicle Owner’s Manual Flat Folding and Unfolding As an added convenience, the AutoGo 550 can be manually folded flat for storage or transport. When folded flat, the AutoGo 550 can be easily stored in a car trunk, under your bed, or in a storage compartment. To flat fold the AutoGo 550: • Turn power “OFF.” If desired, seat can be removed for more compact storage.
AutoGo 550 Vehicle Owner’s Manual To unfold the AutoGo 550 after being folded flat: • Raise tiller and dash to upright position • Pull dash release lever and return dash to driving position • Raise seat frame and lock into position using the Seat Frame Cams • Re-install seat (if removed) Unfolding is shown in Illustration 11. Make sure to test before riding. 19285600/11 Illustration 11 — Unfolding Flat Folded Vehicle EMC Part: 19285600 • Rev. 03 • 09/15/04 30 19285600 Rev.03.
AutoGo 550 Vehicle Owner’s Manual Disassembly & Re-Assembly In addition to easily folding and unfolding, the AutoGo 550 can be quickly and easily disassembled for storage or transport, then re-assembled when needed. Instructions to take your AutoGo 550 apart and put it back together are presented in this section. Taking the AutoGo 550 Apart Taking the AutoGo 550 apart involves removing the seat and Battery Pack, flattening the seat frame, and removing the drivetrain.
AutoGo 550 Vehicle Owner’s Manual 3. Lift Battery Pack handle up and pull forward to remove Battery Pack from tiller, as shown in Illustration 13. PULL UP FIRST 19285600/13 Illustration 13 — Battery Pack Removal EMC Part: 19285600 • Rev. 03 • 09/15/04 32 19285600 Rev.03.
AutoGo 550 Vehicle Owner’s Manual 4. Flatten seat frame as shown in Illustration 14, by: — Rotating seat Frame Cams by pushing cam handles down until they lock, — Lifting the rear of seat frame up, 5. Pull Rear Frame back and lift crossover strap up until seat frame collapses to the rear. 19285600/14 Illustration 14 — Flattening Seat Frame 6. Rear cams will return to original position 7. Lift Dash Release and lower tiller onto frame. 8.
AutoGo 550 Vehicle Owner’s Manual 9. Loosen and remove the two Drivetrain Attachment Knobs on the back of the folding chassis. 10. Lift rear of folding chassis to remove drivetrain. If you are disassembling the AutoGo 550 for shipping or transport, refer to “Transporting the AutoGo 550” on page 36 for recommendations and procedures suggested for easy transport.
AutoGo 550 Vehicle Owner’s Manual 3. Plug drivetrain into connection of frame. 4. Make sure brake lever is in drive mode (Fuel Gauge will flash on & off if Brake is in push mode and key is “On”). 5. Pull seat frame up into position, making sure crossover bar seats onto folding chassis. Seat Frame Cams will rotate up to lock in position. 6. Install Battery Pack into front of tiller (see “Installing the Battery Pack” on page 11). 7. Replace seat onto frame, making sure latch locks in place. 8.
AutoGo 550 Vehicle Owner’s Manual Transporting the AutoGo 550 By Car — To transport your disassembled AutoGo 550 by car, place each of the components into the trunk, being careful not to scratch or mark any of the finished surfaces. If you need assistance lifting weights, consider asking Electric Mobility’s Customer Service Department or your authorized service center about the Power Trunk Lift.
AutoGo 550 Vehicle Owner’s Manual If traveling outside of the United States, you may require a different charger power cord for your battery pack. Contact Customer Service or your authorized service center can help you answer these questions and supply you with the appropriate charger cord you may require. By Bus, Van or Truck without Disassembly — If transporting your AutoGo 550 fully assembled in a van, bus, or truck, secure it to the floor of the vehicle using a four point tie-down system.
AutoGo 550 Vehicle Owner’s Manual Maintenance This section presents information to keep your AutoGo 550 in peak operating condition, including: • Preventative Maintenance • Troubleshooting • Parts Ordering Procedure Your AutoGo 550 requires only minimal maintenance and by setting time aside each month for careful inspection and checking items included in this section, you can be assured of a long, useful life of your AutoGo 550 vehicle.
AutoGo 550 Vehicle Owner’s Manual WARNING! DO NOT use vehicle if frame damage is present. Severe personal injury may result. Additionally, check conditions of reflectors mounted on frame. Replace any missing or damaged reflectors to maintain proper visibility. Headlight Although the headlight of the dash uses a long-life halogen bulb, it may burn out, especially if left on for a long period of time, and require replacement.
AutoGo 550 Vehicle Owner’s Manual Due to environmental conditions, movement may become stiff and difficult. If movement becomes difficult, use of a spray lubricant can be used to restore easy movement. Use a spray lubricant such as WD-40. Use lubricant sparingly and avoid contact with vinyl or painted surfaces. Tires Front and rear tires of the AutoGo 550 are foam-filled and do not require air pressure. Tires should, however be checked periodically for damage, cuts, flatspots, or excessive tread wear.
AutoGo 550 Vehicle Owner’s Manual Polishing Polish all plastic components to help protect them from scratches and a dull finish. This can be done by using a non-abrasive auto polishing material available at your local automotive parts dealer or local department store (automotive section). Make sure to clean the surface first with an auto body cleaner using a soft cotton cloth and dry before polishing. To bring out the shine, follow the manufacturer’s instruction on the polishing material.
AutoGo 550 Vehicle Owner’s Manual ADJUSTMENTS 19285600/17 Illustration 17 — Cable Turnbuckle Adjustment EMC Part: 19285600 • Rev. 03 • 09/15/04 42 19285600 Rev.03.
AutoGo 550 Vehicle Owner’s Manual When dash pivoting and/or front wheel lock operation is too tight or too loose, adjust cable tension accordingly. A small, open-ended hex wrench can be used on the turnbuckle. Drivetrain The parking brake of the drivetrain includes an adjustment setscrew for the brake pad. If brake starts to squeal, tighten setscrew. Brake nut should be set 1/6" (1.5 mm) from brake pad. Periodically clean dirt in brake pad by blowing dirt out with air pressure hose.
AutoGo 550 Vehicle Owner’s Manual Replacing Clock Battery After time, the dash clock may begin to lose time, or stop, when the battery runs down. The battery is easily replaced by removing the clock from the dash, prying open the clock’s case, and inserting a new battery. Battery location is shown in Illustration 18. Use the following to replace the clock battery. BATTERY POSITIVE (+) POLE "UP" + 19285600/18 Illustration 18 — Replacing Clock Battery EMC Part: 19285600 • Rev.
AutoGo 550 Vehicle Owner’s Manual Battery Types: SR626SW, UCC 377, Ray-O-Vac RW329 1. Remove clock from the dash by gently prying the edge of the clock from the dash. 2. Use a small screwdriver to open the case by inserting the screwdriver blade into the notch on the back cover. Gently twist blade so that the back cover comes off. 3. Slide the metal battery cover plate aside and remove battery. 4. Install new battery with positive pole (+) facing outwards.
AutoGo 550 Vehicle Owner’s Manual Troubleshooting Guide This table is only a guide to aid you in getting your vehicle operating, should you have any problems. If you are unable to get your vehicle operating, call either Electric Mobility Customer Service toll free number located at the front of this manual or your local Authorized Service Center. Symptom Possible Cause Unit does not move 1. 2. 3. 4. 5.
AutoGo 550 Vehicle Owner’s Manual 3. Cold weather reduces battery life 4. Defective charger Erratic behavior when engager operated 1. Faulty engager 2. Defective wiring harness Battery Pack LED not lit 1. Cord not properly plugged-in 2. Faulty charger Brake squeals 1. Setscrew loose 2. Dirt in brake pad replace 3. Allow batteries to reach room temperature and then fully recharge 4. Contact Electric Mobility or your Authorized Service Center 1.
AutoGo 550 Vehicle Owner’s Manual Brake release lever sticks Stiffness in steering 1. Rust and corrosion 1. Spray ball detent area with lubrication oil. Be careful not to get oil onto the brake pad 1. Possible grime build up 2. Bearings in head tube worn 1. Lubricate bearings 2.
AutoGo 550 Vehicle Owner’s Manual 4&5 6 7 (not used) Controller inhibited from operation. Disconnect battery charger. Throttle fault. Engager levers must be in neutral (centered) position before vehicle is turned on. Switch vehicle off, center levers, and switch back on. Controller fault. Check all connections. Bad parking brake connection. Check parking brake and motor connections. Excessive voltage detected at controller. Check battery connections.
AutoGo 550 Vehicle Owner’s Manual Accessories Your AutoGo 550 can include several useful accessories to make your riding experience more enjoyable, convenient, and easier.
AutoGo 550 Vehicle Owner’s Manual Specifications1 Dimensions: Length Width Height Folded, Vertical Folded, Horiz., w/Seat Folded, Horiz., w/o Seat Wheelbase Ground Clearance Footroom Electrical: 41-42” (104-106 cm) 21” (53.3 cm) 37” (94 cm) 38” (96.5 cm) H x 21” (53.3 cm) W x 22” (55.8 cm) L 23” (58.4 cm) H x 21” (53.3 cm) W x 38” (96.5 cm) L 21” (53.3 cm) H x 21” (53.3 cm) W x 38” (96.5 cm) L 30.5” (77.4 cm) 2” (5 cm) 15” 38.1 cm) L x 5” 12.7 cm) W Weights: Frame Battery Pack Drivetrain Seat 45 lb.
AutoGo 550 Vehicle Owner’s Manual Warranty Electric Mobility Corp., warrants the vehicle, other than its component battery or batteries, to be free from defects in materials and workmanship for a period of one (1) year from the date of purchase. If, within such warranty period, any such product shall be proven to Electric Mobility Corp., satisfaction to be defective, such product shall, at option, be repaired or replaced.
AutoGo 550 Vehicle Owner’s Manual EMC Part: 19285600 • Rev. 03 • 09/15/04 53 19285600 Rev.03.
AutoGo 550 Vehicle Owner’s Manual EMC Part: 19285600 • Rev. 03 • 09/15/04 54 19285600 Rev.03.
