Model # GFM00725R USE AND CARE GUIDE STEEL AND ALUMINUM CARPORT Questions, problems, missing parts? Before returning to the store call Royal Garden Customer Service. 6 a.m. - 9 p.m., EST, 9 a.m. - 5 p.m., PST, Monday - Friday (866) 988-3300 WWW.ROYALGARDEN.COM THANK YOU We appreciate the trust and confidence you have placed in Royal Garden through the purchase of this carport. We strive to continually create quality products designed to enhance your home.
Table of Contents Table of Contents .......................................................... 2 Safety Information ....................................................... 2 Product Caution .................................................................... 2 Safety Warnings ..................................................................... 2 Warranty ........................................................................ 2 Pre-Assembly ................................................................
Pre-Assembly PLANNING ASSEMBLY Read all instructions before assembly. To avoid damaging this product, assemble it on a soft, non-abrasive surface such as carpet or cardboard. NOTE: More than one person may be required to assemble this product. HARDWARE INCLUDED NOTE: Hardware not shown to actual size. Part AA BB CC DD EE FF GG HH II JJ KK LL MM NN AA BB CC DD EE FF GG HH II JJ KK LL MM NN Description ST4.
Pre-Assembly (continued) PACKAGE CONTENTS C2 G1 R B1 P H F N L2 L1 P D4 U C1 D1 D3 G2 I D3 D4 Q D2 K E2 O2 B2 B2 M R D3 D2 R F O2 D3 C1 D4 J I A1 O1 D3 D3 E1 F D1 Q D4 U H L1 R L2 Q G1 P A1 T A3 P B1 N R S C2 T S A2 T S 4 G2
Pre-Assembly (continued) PACKAGE CONTENTS Part A1 A2 A3 B1 B2 C1 C2 D1 D2 D3 D4 E1 E2 F G1 G2 H I J K L1 L2 M N O1 O2 P Q R S T U V W Description Right pillar Left pillar Middle pillar Left beam Right beam Right drain-pipe Left drain-pipe Side top tube A Side top tube B Top tube A Top tube B Light tube A Light tube B Top horizontal tube Left drain-pipe plastic part Right drain-pipe plastic part Middle drain-pipe plastic part Top tube cover plate Solar receiver Silicone sheet Leak-proof part 2 Leak-proof pa
Assembly 1 ATTACHING THE PILLAR BASE PLATES AND PILLAR BASE CAPS TO THE PILLARS Attach the pillar base caps (T) and pillar base plates (S) to the right pillars (A1) using M6X15 combination bolts (CC), as shown below. Repeat this step for the left pillars (A2) and middle pillars (A3). Once all of the bolts are in place, fully tighten the bolts.
Assembly (continued) 2 ATTACHING THE LEFT BEAM AND THE RIGHT BEAM Lay the left beam (B1) and the right beam (B2) down on a soft surface. Connect the left beam (B1) and the right beam (B2) with the Alum. Liner pipe (U). Secure the left beam (B1) and the right beam (B2) using M8x25 combination bolts (EE), as shown below. Once all of the bolts are in place, fully tighten the bolts. B1 B2 EE B2 U EE B1 EE 7 WWW.ROYALGARDEN.COM Please contact (866) 988-3300 for further assistance.
Assembly (continued) 3 ATTACHING THE LIGHT TUBES Lay the light tube A (E1) and the light tube B (E2) down on a soft surface. Connect the light tube A (E1) and the light tube B (E2) with the top tube liner (M), and join the plugs together (see figure 3-1, 3-2). Secure the light tube A (E1) and the light tube B (E2) using M6X15 combination bolts (CC), as shown below (see figure 3-3). Once all of the bolts are in place, fully tighten the bolts.
Assembly (continued) 4 ATTACHING THE TOP TUBES TO THE BEAMS AND THE LIGHT TUBES Put the assembled left beam (B1) and the right beam (B2) on each side, the light tube A (E1) and the light tube B (E2) in the middle, as shown below. Attach top tubes A (D3) to the assembled left beams (B1) and right beams (B2) using M6x65 combination bolts (DD). Attach top tubes A (D3) to the assembled light tube A (E1) and light tube B (E2) using M6x15 combination bolts (CC).
Assembly (continued) 5 ATTACHING THE TOP SUPPORT PARTS TO THE TOP TUBES A Attach the top support parts (O2) to the top tubes A (D3) using M8x60 combination bolts (GG), M8 washers (II) and M8 nuts (JJ), as shown below. Once all of the bolts are in place, fully tighten the bolts.
Assembly (continued) THE TOP SUPPORT PART AND INDUCTION MASK 6 ATTACHING TO THE TOP TUBES A Put the top support part and induction mask (O1) under the top tubes A (D3). Join the plugs of the top support part and induction mask (O1) and the light tube A (E1), as shown below. Attach the top support part and induction mask (O1) to the top tubes A (D3) using M8X60 combination bolts (GG), M8 washers (II) and M8 nuts (JJ), as shown below.
Assembly (continued) 7 ATTACHING THE TOP TUBE B TO THE BEAMS AND THE LIGHT TUBES Attach the top tubes B (D4) to the assembled left beams (B1) and right beams (B2) using M6X65 combination bolts (DD). Attach the top tubes B (D4) to the assembled light tube A (E1) and light tube B (E2) using M6X15 combination bolts (CC). Once all of the bolts are in place, fully tighten the bolts.
Assembly (continued) 8 ATTACHING THE SIDE TOP TUBES TO THE BEAMS AND THE LIGHT TUBES Attach the side top tubes (D1 & D2) to the assembled left beams (B1) and right beams (B2) using M6X65 combination bolts (DD). Attach the side top tubes (D1 & D2) to the assembled light tube A (E1) and light tube B (E2) using M6X15 combination bolts (CC). Once all of the bolts are in place, fully tighten the bolts. DD E1&E2 D1&D2 D1 D2 B1 & B2 B2 CC D2 D1 B1 E1 D1 E2 D2 B1 B2 13 WWW.ROYALGARDEN.
Assembly (continued) THE TOP HORIZONTAL TUBES TO THE SIDE TOP TUBES 9 ATTACHING AND THE TOP TUBES Attach the top horizontal tubes (F) to the side top tubes (D1 & D2) using M6X15 combination bolts (CC). Attach the top horizontal tubes (F) to the top tubes (D3 & D4) using M6X15 combination bolts (CC). Once all of the bolts are in place, fully tighten the bolts.
Assembly (continued) 10 ATTACHING THE SOLAR RECEIVER Attach the solar receiver (J) above the light tube A (E1), join the plugs of the light tube A (E1) to the solar receiver (J), as shown below. Attach the solar receiver (J) to the light tube A (E1) using M6X15 combination bolts (CC), as shown below. Attach the top tube cover plates (I) to both sides of the light tube A (E1) and the light tube B (E2), as shown below. Once all of the bolts are in place, fully tighten the bolts.
Assembly (continued) 11 ATTACHING THE PILLARS Attach the right pillar (A1) and the left pillar (A2) to the right beam (B2) and the left beam (B1) using M8X25 combination bolts (EE), as shown below. Attach the middle pillar (A3) to the left beam (B1) and the right beam (B2) using M8X25 combination bolt (EE) and (FF),as shown below. NOTE: Do not fully tighten the bolts by using wrench (KK). NOTE: More than one person is required to assemble this step and suggest using a stepladder.
Assembly (continued) 12 ATTACHING THE SUPPORT CHIPS Attach the support chip 1 (Q) to the right pillar (A1) and the left pillar (A2) using M8X90 combination bolt (HH), M8 washer (II) and M8 nut (JJ); attach the support chip 1 (Q) to the left beam (B1) and the right beam (B2) using M8X90 combination bolt (HH), M8X55 combination bolt (FF), M8 washers (II) and M8 nuts (JJ), as shown below.
Assembly (continued) 13 ATTACHING THE PILLARS Attach the right pillar (A1) and the left pillar (A2) to the left beam (B1) and the right beam (B2) using M8X25 combination bolts (EE), as shown below. Attach the middle pillar (A3) to the left beam (B1) and the right beam (B2) using M8X25 combination bolt (EE) and (FF), as shown below. NOTE: Do not fully tighten the bolts by using wrench (KK). NOTE: More than one person is required to assemble this step and suggest using a stepladder.
Assembly (continued) 14 ATTACHING THE SUPPORT CHIPS Attach the support chip 1 (Q) to the right pillar (A1) and the left pillar (A2) using M8X90 combination bolts (HH), M8 washers (II) and M8 nut (JJ); attach the support chip 1 (Q) to the left beam (B1) and right beam (B2) using M8X90 combination bolt (HH), M8 washer (II) and M8 nut (JJ), M8X55 combination bolt (FF), M8 washer (II) and M8 nut (JJ), as shown below.
Assembly (continued) 15 ATTACHING THE SUN BOARD Tear off the thin film on sun board (V). Insert the sun board (V) through inclined side top tube A (D1), the side top tube B (D2), the top tubes A (D3), the top tube B (D4), as shown below. NOTE: More than one person is required to assemble this step and suggest using a stepladder. Note the direction of the pillars.
Assembly (continued) 16 ATTACHING THE TOP TUBE METAL PART TO TOP TUBE A AND TOP TUBE B Attach the top tube metal parts (P) to the both sides of the top tube A (D3), the top tube B (D4) using M6X15 combination bolts (CC), as shown below. Once all of the bolts are in place, fully tighten the bolts. D3 D3 D4 D4 D4 D4 D4 D3 D4 D4 D4 D3 D3 & D4 CC P 21 WWW.ROYALGARDEN.COM Please contact (866) 988-3300 for further assistance.
Assembly (continued) ATTACHING THE RIGHT DRAIN-PIPE, LEFT DRAIN-PIPE, LEAK-PROOF PART 1, 17 LEAK-PROOF PART 2, MIDDLE DRAIN-PIPE PLASTIC PART AND U SHAPE PART Attach the leak-proof part 2 (L1) to the side without hole on right drain-pipe (C1) Attach the leak-proof part 1 (L2) to the side without hole on left drain-pipe (C2). Insert the U shape part (H) to the hole of middle drain-pipe plastic part (N), and then insert the U shape part (N) to the right drain-pipe (C1) and left drain-pipe (C2).
Assembly (continued) 18 ATTACHING THE RIGHT DRAIN-PIPE, THE LEFT DRAIN-PIPE TO THE TOP TUBES Attach the assembled right drain-pipes (C1) and left drain-pipes (C2) to the top tube A (D3), and top tubes B (D4) using M6X15 combination bolts (CC). Attach the left drain-pipe plastic parts (G1) to the side of left drain-pipes (C2). Attach the right plastic parts (G2) to the side of right drain-pipes (C1).
Assembly (continued) 19 SECURING THE PILLAR BASE PLATES TO THE GROUND Slightly lift up the pillar base caps (T). Use Dia.10 electric drill to drill the hole through the pillar base plates (S) to the ground. Drill vertically with the depth of about 70mm. Secure the pillar base plates (S) to the ground by using the M6x60 expansion screw s (LL). Make sure the pillar base plates (S) are totally grounded, then put down the pillar base cap (T). NOTE: Dia. 10 electric drill is not included.
Questions, problems, missing parts? Before returning to the store call Royal Garden Customer Service. 6 a.m. - 9 p.m., EST, 9 a.m. - 5 p.m., PST, Monday - Friday (866) 988-3300 WWW.ROYALGARDEN.COM Retain this manual for future use.