936A/ 936 Temperature Controlled� Soldering Station Instruction Manual Thank you for purchasing the Aoyue 936A / 936 temperature controlled soldering station. Please read the manual before using the unit. Keep manual in accessible place for future reference. Manufacturer: AOYUE TONGYI ELECTRONIC EQUIPMENT FACTORY Jishui Industrial Zone, Nantou, Zhongshan City, 24 Guangdong Province, P.R.China http://www.aoyue.
REPLACEMENT SOLDERING TIPS 2 23
PARTS LIST Soldering Iron Stand Part Number # TABLE OF CONTENTS Description 1 20090726303 Iron Stand 2 200726302 Heat Protector 3 30100417 Aluminum Ring 4 20051304 M4 Nut 5 200726303 Plate 6 30090303 14x3 Rubber Foot 7 2005334*4 4x4 Screw 8 2005334*6 4x6 Screw 9 30090302 14x13 Rubber Foot Package content …………………………………………. 4 Name of parts ……………………………….……..…….. 4 Care and Safety Precautions ………….………..…….. 5 Specification ……………………………….…..…..……..
PARTS LIST PACKAGE CONTENT Main Station Please check if the listed parts below are included in the package: Aoyue 936A 936A Main Station . . . . . . . . . 1 unit Soldering Iron . . . . . . . . . 1 pc. Soldering Iron Stand (including Sponge) . . . . . . . . . 1 pc. Instruction Manual . . . . . . . . . 1 pc. Power Cord . . . . . . . . . 1 pc. Aoyue 936 936 Main Station . . . . . . . . . 1 unit Soldering Iron . . . . . . . . . 1 pc. Soldering Iron Stand (including Sponge) . . . .
BASIC TROUBLESHOOTING GUIDE Aoyue 936 规格 CARE and SAFETY PRECAUTIONS PROBLEM 3: SOLDERING IRON TEMPERATURE IS INTERMITTENT CAUTION: Misuse may cause injury and physical damage. For your own safety, be sure to comply with the following precaution. Description: Main power LED lights up and so does the heater LED but soldering iron temperature rises and falls uncontrollably.
BASIC TROUBLESHOOTING SPECIFICATION GUIDE SPECIFICATION SPECIFICATION Model# 936A 936 Power Consumption 60W 35W Fuse 1A 0.5A MAIN STATION 24V 24V Temperature Range 200—480 °C 392—896 °F 200—480 °C 392—896°F 110(w)×93(l) ×168(h) mm 110(w)×93(l) ×168(h) mm Tip to Ground Resistance 24V—60W 24V—60W ◆ Check internal circuitry for shorts that may cause the blown fuse. See “Troubleshooting Connections” on page 1315.
ASSEMBL Y936 and规格 USAGE Aoyue CHANGING THE FUSE Checking the fuse: I. SOLDERING IRON HOLDER The Fuse can be found at the back of the unit, it is incorporated into the AC power receptacle. If fuse is blown replace with same type fuse only. 1. Install solder wire to the solder iron holder. (Fig. 1) 2. Dampen the cleaning sponge with water, squeeze it dry and place it in its base. (Fig. 2) Fuse Holder Fig.
SOLDER TIP CARE and MAINTENANCE Tip Temperature ● If the tip temperature is too high, it decreases the life of the tip. So we suggest you to use the lowest *possible* tip temperature when soldering. This not only prolong life of the tip, it also quickens heat recovery and decreases harm to sensitive components. Cleaning ● REASSEMBLY OF HAND PIECE After test or replacement of heating elements are done follow the following steps to reassemble the hand piece: 1. 2. 3.
SOLDER TIP CARE 936 and规格 MAINTENANCE 焊铁头的维护和使用 Aoyue REPLACING SOLDERING IRON CORD When cord is proven to be faulty follow the steps to replace the cord: 1. 2. Follow the steps in disassembling the hand piece. Write down or make a brief illustration of wire configuration in the PCB. Note : Different models have different configurations it is critical to have proper wire configurations clearly noted before proceeding to the next step. (See proper connections table for reference) 3.
DISASSEMBLING THE规格 HAND PIECE SPECIFICATION Aoyue 936A TROUBLESHOOTING CONNECTIONS Aoyue 936 规格 The hand piece may be disassembled for trouble shooting and repair: 1. 2. 3. 4. 5. 6. Turn off main station and unplug from power source. Detach the Soldering Iron Receptacle (“15” as shown in the figure below) from the main unit. Turn the Copper Nut, (“1” as shown in the figure below) counter clockwise to loosen it.
TROUBLESHOOTING CONNECTIONS SPECIFICATION Follow the following direction to test for hand piece cord TESTING THE HEATING Aoyue 936 规格 规格 ELEMENT To test if the heating element is in working condition: faults: Test 1: Rendering physical strain to the cord 1. Turn on the unit. 2. Set temperature to 480 °C. 3. Bend and straiten the entire length of the cord bit by bit. The heater lamp should always be lit while doing so.
REPLACING THE HEATING ELEMENT SPECIFICATION 保养 TROUBLESHOOTING CONNECTIONS Aoyue 936 规格 The heating element can be replaced as follows: The 5 pin socket can be tested to detect faults in the 1. 2. handpiece: 5. Follow the steps in “disassembling the soldering iron”. Unsolder the heating element wires (RED) and the sensor wires (blue and/ or white). The old heating element can now be detached from the hand piece board.
