TONNEAU INSTALLATION GUIDE Warranty, Care & Maintenance Model 4050 Toyota Tacoma Quad Cab Short Bed 2005–Current With Multi-Track System EASY AS 1-2-3! FORM # IG4050 Modified April 2005 NORMAL INSTALLATION TIME 30 MINUTES (866) 900-8800 www.undercoverinfo.
TONNEAU INSTALLATION GUIDE Page 1 Model 4050 Toyota Tacoma Quad Cab 2005–Current w/Multi-Track System PRE-INSTALLATION NOTES 1 2 3 Be sure to use only cleaners, waxes, etc., which are labeled “safe for use on plastics”. Make sure that chemicals or substances, which are not labeled “safe for plastics”, do not come in contact with your Undercover. Failure to do so could cause discoloration and/or structural damage to your Undercover and will void your warranty.
TONNEAU INSTALLATION GUIDE Page 2 Model 4050 Toyota Tacoma Quad Cab 2005–Current w/Multi-Track System UNDERCOVER INSTALLATION TOOLS NEEDED 3/8” WRENCH OR SOCKET NORMAL INSTALLATION TIME QUICK REMOVAL & REINSTALL REVIEW 1/2” WRENCH OR SOCKET 30 MINUTES Note: If your Tonneau has already been installed, skip to Page 9 for removal and reinstall instructions. Off your truck and on your wall in less than one minute! FORM # IG4050 Modified April 2005 (866) 900-8800 www.undercoverinfo.
TONNEAU INSTALLATION GUIDE Page 3 Model 4050 Toyota Tacoma Quad Cab 2005–Current w/Multi-Track System EASY AS 1-2-3 UNDERCOVER INSTALLATION INSTRUCTIONS STEP Mo t 1 ke Fro nt FACT: Undercover is the lightest hardshell tonneau in the industry. Only 58-pounds for full size trucks. a un t i ng Br c NOTE: Before you can begin installing the mounting system, you must first remove the MultiTrack cleats. The MultiTrack cleats cannot be used while the cover is mounted.
TONNEAU INSTALLATION GUIDE Page 4 Model 4050 Toyota Tacoma Quad Cab 2005–Current w/Multi-Track System 10 UNDERCOVER INSTALLATION INSTRUCTIONS Figure 1 5/16" x 1" HEX HEAD BOLT MULTI-TRACK TRUCK BED RAIL 5/16" LOCK WASHER A MULTI-TRACK CLAMP 5/16" WASHER Figure 2 TRUCK BED RAIL FRONT BRACKET B BULKHEAD Figure 3 Front Bracket will be mounted flush on Toyota Tacoma 4050 model TRUCK BED RAIL TOP VIEW 7 1/2” BULKHEAD FORM # IG4050 Modified April 2005 C FRONT BRACKET D (866) 900-8800 www.
TONNEAU INSTALLATION GUIDE Page 5 Model 4050 Toyota Tacoma Quad Cab 2005–Current w/Multi-Track System EASY AS 1-2-3 UNDERCOVER INSTALLATION INSTRUCTIONS t u d Mo u n t i Bra 2 lS n g B Rea r & al cket STEP FACT: Undercover’s ABS-Composite material makes it the strongest and most durable tonneau on the market. A For the Multi-Track system there are 2 brackets per side, for the rear mounting system. A Strut-Mounting bracket and a Rear-Mounting bracket.
TONNEAU INSTALLATION GUIDE Page 6 Model 4050 Toyota Tacoma Quad Cab 2005–Current w/Multi-Track System 20 UNDERCOVER INSTALLATION INSTRUCTIONS HYDRAULIC STRUT Figure 4 TRUCK BED RAIL STRUT BRACKET A MULTI-TRACK Figure 5 TOP VIEW FRONT BRACKET BED RAIL B 38” STRUT MOUNTING BRACKET BULKHEAD Figure 6 C REAR MOUNTING BRACKET BED RAIL LIGHT WELL MULTI-TRACK TAIL GATE FORM # IG4050 Modified April 2005 D (866) 900-8800 www.undercoverinfo.
TONNEAU INSTALLATION GUIDE Page 7 Model 4050 Toyota Tacoma Quad Cab 2005–Current w/Multi-Track System EASY AS 1-2-3 UNDERCOVER INSTALLATION INSTRUCTIONS 3 Ins ep Fin al s STEP ta l l at ion St FACT: In less than one minute, you can both take on and off the Undercover tonneau. Fastest removal system in the industry.
TONNEAU INSTALLATION GUIDE Page 8 Model 4050 Toyota Tacoma Quad Cab 2005–Current w/Multi-Track System 30 UNDERCOVER INSTALLATION INSTRUCTIONS Figure 7 TRUCK BED RAIL HYDRAULIC STRUT (LARGE END) ATTACHES TO TONNEAU HYDRAULIC STRUT (ROD END) REAR BRACKET Figure 8 A UNDERCOVER TONNEAU FRONT FLAP SEAL INCORRECT PLACEMENT OF FRONT FLAP SEAL CORRECT PLACEMENT OF FRONT FLAP SEAL: FLAP HANGS OVER BULKHEAD B TRUCK BULKHEAD Figure 9 LOCK LOCK STRIKE REAR BRACKET C TRUCK BED RAIL LOCK CAM #10-24 W
TONNEAU INSTALLATION GUIDE Page 9 Model 4050 Toyota Tacoma Quad Cab 2005–Current w/Multi-Track System 30-minute installation job is now complete. Now, in less than one Congratulations! Your minute, you will be able to put on and take off your tonneau cover. UNDERCOVER REMOVAL & REINSTALATION INSTRUCTIONS 1 Minute Removal Step 1 Release strut off of ball stud. Holding tonneau up with one hand, place loose end of strut on storage clip. Repeat for the other side Picture A & B.
TONNEAU INSTALLATION GUIDE Page 10 Model 4050 Toyota Tacoma Quad Cab 2005–Current w/Multi-Track System UNDERCOVER WALL HANGING INSTRUCTIONS Step 1 Prior to removing the tonneau, mount the two J-Hooks provided on the garage wall. The hooks must have a minimum height from the floor of 70”, and be 32” on center horizontally apart Picture A & B. 32” 70” Step 2 Remove your tonneau from the truck bed according to instructions on page 9, 1-Minute Removal.
TONNEAU INSTALLATION GUIDE UNDERCOVER SERIAL NUMBER LOCATION THANK YOU! Congratulations! You’ve just installed the fastest-selling, highest-quality tonneau in the industry. Thank you very much for your purchase of UnderCover! David Wells President UnderCover, Inc. UnderCover, Inc. P.O. Box 620 Rogersville, MO 65742 (417) 753-8000 (866) 900-8800 www.undercoverinfo.com sales@undercoverinfo.com For any Warranty issues, contact UnderCover directly. © 2010 UnderCover, Inc. All rights reserved.
