Installation manual

035-19599-001 Rev. A (1103)
Unitary Products Group 7
Downflow Filters
A top return filter rack is supplied with the furnace. Two standard filters
are supplied with each unit. Downflow furnaces typically are installed
with the filters located above the furnace, extending into the return air
plenum or duct. Any branch duct (rectangular or round duct) attached to
the plenum must attach to the vertical plenum above the filter height.
Refer to Figure 4 for proper installation.
Filters(s) may be located in the duct system external to the furnace
using an external duct filter box attached to the furnace plenum or at the
end of the duct in a return filter grille(s). The use of straps and / or sup-
ports is required to support the weight of the external filter box. Refer to
Figure 5.
If the accessory electronic air cleaner is installed, be sure the air
cleaner is designed to accommodate the furnace CFM (cm/m) and the
air cleaner is installed so it does not obstruct the return airflow. Consid-
eration should be given when locating the air cleaner for maintenance
and temperatures should the indoor fan motor fail to operate. The use
of straps and / or supports is required to support the weight of the elec-
tronic air cleaner. It is recommended that the air cleaner not be located
within 12 inches (25.4 mm) from the top of the return air opening on the
furnace. Refer to the instructions supplied with the electronic air
cleaner.
If pleated media air filters or any filter that has a large pressure drop is
installed in the return air duct system be sure that the pressure drop
caused by the air filter will not prevent the furnace from operating within
the rise range specified on the rating plate. If the furnace does not oper-
ate within the specified rise range then a larger air filter or an air filter
that has a lower pressure drop must be installed. Refer to figure 3 and
furnace accessories for accessory external filter kit options.
IMPORTANT: For easier filter access in a downflow configuration, a
removable access panel is recommended in the vertical run of the
return air plenum immediately above the furnace.
Accessory External Filter Installation
1. Install the return filter rack on the top of the furnace return air
opening. Secure the filter rack to the front and back flanges with
screws. The return air plenum can be placed over the filter rack
and the branch ducts (rectangular ducts and / or round ducts) can
be attached to the plenum. Route the combustion air and the vent
PVC pipes around the access panels for the filters.
2. Install the filter(s) provided or you may install Permanente wash-
able filters. Filter should extend through the entire length of the fil-
ter rack to prevent air from bypassing the filter. Make sure that any
air filter that is installed in the furnace does not cause an exces-
sive amount of pressure drop. Refer to Tables 14 and 15 for air fil-
ter performance and pressure drops.
IMPORTANT: Air velocity through throwaway type filters must not
exceed 300 feet per minute (1.52 m/m). All velocities over this require
the use of high velocity filters. Refer to Tables 14 and 15.
HORIZONTAL APPLICATION
Horizontal Filters
All filters and mounting provision must be field supplied. Filters(s) may
be located in the duct system external to the furnace or in a return filter
grille(s). Filters(s) may be located in the duct system using an external
duct filter box attached to the furnace plenum. Filters must be a mini-
mum distance of 18” (45.7 cm) from the furnace. Any branch duct (rect-
angular or round duct) attached to the plenum must attach to the
vertical plenum above the filter height. The use of straps and / or sup-
ports is required to support the weight of the external filter box.
An accessory filter rack is available for Refer to Figures 3, 4 and the
instructions supplied with the furnace accessory external filter kit
options.
TABLE 4:
Filter Sizes
Input / Output BTU/H (kW)
CFM (m
3
/min)
Cabinet Size Top Return Filter in(cm)
40/37 (11.71/10.84) 1000 (28) A 14 x 20 (36 x 51)
60/55 (17.57/16.10) 1200 (34) B 14 x 20 (36 x 51)
80/75 (23.42/21.96) 1200 (34) B 14 x 20 (36 x 51)
80/75 (23.42/21.96) 1600 (45) C 14 x 20 (36 x 51)
100/95 (29.28/27.82) 2000 (57) C 14 x 20 (36 x 51)
120/112 (35.14/32.80) 2000 (57) D 14 x 20 (36 x 51)
FIGURE 3: Downflow Filter
A
A
FILTER RACK
(FACTORY SUPPLIED)
RACK AND FILTERS SECURED
INSIDE BLOWER SECTION
FOR SHIPMENT
DUCTWORK
FILTERS
FILTER
RACK
FH
CROSS SECTION A-A
(WITH PLENUM AND FILTERS)
NOTE: FILTER ACCESS THRU
DUCTWORK MUST BE PROVIDED
FOR REMOVAL AND CLEANING
CASING SIZE DIMENSION FH
16-1/4
22-1/4
26-1/4
12-3/4
11
8-1/4
BRANCH
DUCTS
FIGURE 4: Return Filter Grill and Return Duct Installation
All installations must have afilter installed.
CLOSET
RETURN AIR
AIR FILTERS
GAS SUPPLY
(EITHER SIDE)
VENT PIPE
ELECTRICAL
SUPPLY