Model 1200Q SOLID FUEL WARM AIR FURNACE Owners Manual HOTBLAS T *FOR PARALLEL INSTALLATION WITH AN EXISTING FORCED AIR, GAS OR OIL FIRED FURNACE (U.S. ONLY) *FOR INSTALLATION AS A CENTRAL FURNACE CAUTION: Read All Instructions Carefully Before Starting the Installation or Operating the Furnace. Improper Installation May Void Your Warranty Save This Manual For Future Reference STATES STO TED V NI UNITED STATES STOVE COMPANY COMPANY 227 Industrial Park Road P.O.
CONGRATULATIONS! You've purchased one of America's Finest Wood Burning Furnaces. By heating with wood you're helping to CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you. NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED FURNACE INSTALLER.
CAUTION: Your Furnace has the following labels. Read and obey all labels. DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. WARNING: FIRE HAZARD. DO NOT operate with fire draft exceeding .06 inches W.C. DO NOT operate with fuel loading or ash removal doors open. DO NOT store fuel or other combustible material within the marked installation clearances.
RULES FOR SAFE INSTALLATION AND OPERATION Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. Check your local codes. This installation must comply with their rulings. 1. 2. Do not install this furnace in a mobile home or trailer. 3. Always connect this furnace to a chimney and vent to the outside. Never vent to another room or inside a building. 4.
RULES FOR SAFE INSTALLATION AND OPERATION 14. CARING FOR PAINTED PARTS - This furnace has a painted outside jacket, which is durable but it will not stand rough handling or abuse. When installing you furnace, use care in handling. Clean with soap and warm water when furnace is not hot. DO NOT use any acids or scouring soap, as these wear and dull the finish. DISCOLORATION WILL OCCUR IF THE FURNACE IS OVERFIRED. FOLLOW OPERATING INSTRUCTIONS CAREFULLY. 15.
MODEL 1200Q DIMENSIONS FIG.
FIG. 2 LOCATING THE FURNACE 1. The furnace should be located in the same room as the central system and as close as possible, but no closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace. See Fig. 2. 2. The unit will require installation with the following clearances: Unit to sidewall . . . . . .12" (305 mm) Unit to backwall . . . . . 30" (760 mm) Chimney connector pipe to sidewall . . . . .
CHIMNEY CONNECTION FIG. 4 MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See Page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown. The chimney connection should be as short as possible.
RULES FOR CONNECTOR PIPE INSTALLATION 1. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chimney connector and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensation in the flue to run back into the furnace. Use 6" dia. (minimum 24 gauge) black chimney connector. 2. Slope any horizontal pipe upward toward the chimney at least 1/4 inch for each foot of horizontal run. 3.
ASSEMBLY OF FURNACE Your furnace requires the following items to be assembled or installed by the service person: Feed Door Handle Feed Door Latch Ash Door Handle Ash Door Latch Blower and Blower Control Electrical Connections 1. 2. 3. Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during shipment. Assemble the feed door handle as shown in Figure 8. Install the latch as illustrated in Figure 9.
BLOWER & COMPONENT ASSEMBLY - FIG. 11 1. 2. 3. 4. 5. 6. 7. 8. Attach the Honeywell Limit Control to the bracket as shown below, using (2) of the #12 x 3/4" Tek Screws provided in the parts bag. Attach the 2x4 Junction Box to the bracket. Use (2) of the #12 x 3/4" Tek Screws provided. Also, attach the flexible conduit from the Limit Control to the junction box using one of the Romax Conduit fitting and red anti-short bushing provided in the parts bag.
MODEL 1200Q WIRING DIAGRAM - FIG. 12 WHITE BLACK LIMIT CONTROL BLACK 2 x 4 JUNCTION BOX WHITE GREEN WHITE NOTE: GROUND HOUSE SUPPLY TO INSIDE OF JUNCTION BOX.
Installation Please see all methods of Installation in Appendix at the rear of this booklet. This is a furnace, not a free standing stove. You must direct heated air from 12" outlet away from the furnace, or it will not function properly. 1. This installation must be done by a qualified heating equipment installer. 2. The installation is to be done in compliance with National Fire Protection Association installation standards: No.
(U.S. ONLY) FIG. 13 POWER FAILURE INSTRUCTIONS: Operation after loss of power 1 2 3 4 14 Remove filter if provided. Do not expect to keep home at normal temperatures. Do not load fuel above bottom of feed door. Set Fuel door and Ash door spin draft maximum closed per the factory installed stops.
CENTRAL INSTALLATION (U.S. & CANADA) ADD-ON INSTALLATION (U.S.
ALTERNATIVE PARALLEL INSTALLATION WIRING DIAGRAM - FIG. 15 TO GAS/OIL/ELECTRIC TRANSFORMER HOTBLAST COMBINATION CONTROL LIMIT H POWER SUPPLY JUMPER IN H FAN GAS/OIL/ELECTRIC POWER SUPPLY JUNCTION BOX CENTRAL FURNACE BLOWER MOTOR WOOD FURNACE BLOWER MOTOR CAUTION! DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL.
OPERATING INSTRUCTIONS Your Hotblast Furnace is for burning wood only. WOOD BURNING: (1)use Hardwood, 18" to 26", split and air dried (seasoned) for six months. (2) set thermostat to "HIGH" before opening feed door. (3) add wood to a convenient level. CAUTION DO NOT OPERATE WITH THE FEED AND/OR ASH DOOR OPEN. THIS FURNACE IS DESIGNED FOR THERMOSTATIC OPERATION. OPERATION WITH ANY OF THESE DOORS OPEN WILL OVERHEAT AND DAMAGE THE FURNACE.
SERVICE HINTS Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or excessive build-up of water or creosote in the chimney is not functioning properly. Correct the problem before using furnace. Possible causes are: 1. The connector pipe may be pushed into the chimney too far, stopping the draft (Fig. 6). 2. Do not connect two furnaces or a stove and a furnace into the same chimney flue. 3.
MODEL 1200Q - PARTS •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• 19
MODEL 1200Q - PARTS LIST KEY PART# DESCRIPTION 1 69121 2 24576 BAFFLE 1 3 40288 GRATE 4 4 89066 FIREBRICK 18 5 23800 6 23787 SMOKE DOOR CLIP 2 7 83445 1/4-20 X 1-1/4 BOLT 2 N/S 83250 1/4-20 KEP NUT 2 8 24594 FEED DOOR 1 9 23859 DRAFT CAP 3 10 C20599 1/2-13 X 2-1/2 BOLT 2 11 83444 1/2-13 LOCK NUT 2 12 88082 3/4" ROUND ROPE GASKET 55IN. 13 24595 ASH DOOR 1 14 88082 3/4" ROUND ROPE GASKET 40IN.
APPENDIX INSTALLATION A NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION.
APPENDIX INSTALLATION B NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION.
APPENDIX INSTALLATION C NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION.
APPENDIX INSTALLATION D (U.S. ONLY) INSTALLATION E (U. S.
APPENDIX INSTALLATION F INSTALLATION G •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• 25
NOTES 26 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•
TROUBLE SHOOTING TIPS FOR WARM AIR FURNACE List of Problems Possible Cause 1. Smoking when feed door is open. Solutions a) Insufficient draft. b) Clogged chimney or chimney connector. c) Down draft in chimney. a) Set thermostat higher. b) Clean chimney. a) Wood not seasoned and dry. c) Insufficient flue draft. a) Allow wood to season in a dry, well ventilated area for six months. b) Set blower control to higher temperature (See Page 18). c) Set flue draft (See Page 9). 3. Blower does not run.
HOW TO ORDER REPAIR PARTS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM YOUR HOTBLAST FURNACE, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST: 1. THE PART NUMBER 2. THE PART DESCRIPTION 3.