Model 1537Q SOLID FUEL WARM AIR FURNACE Owners Manual TM *FOR PARALLEL INSTALLATION WITH AN EXISTING FORCED AIR, GAS OR OIL FIRED FURNACE (U.S. ONLY) *FOR INSTALLATION AS A CENTRAL FURNACE CAUTION: Read All Instructions Carefully Before Starting the Installation or Operating the Furnace. Improper Installation May Void Your Warranty Save This Manual For Future Reference STATES STO TED V NI UNITED STATES STOVE COMPANY COMPANY 227 Industrial Park Road P.O.
CONGRATULATIONS! You've purchased one of America's Finest Wood and Coal Burning Furnaces. By heating with wood and coal you're helping to CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you. NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED FURNACE INSTALLER.
Caution Labels Your Furnace has the following labels. Read and obey all labels. DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. WARNING: FIRE HAZARD. DO NOT operate with fire draft exceeding .06 inches W.C. DO NOT operate with fuel loading or ash removal doors open. DO NOT store fuel or other combustible material within the marked installation clearances.
rules for safe installation and operation Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. Check your local codes. This installation must comply with their rulings. 1. 2. Do not install this furnace in a mobile home or trailer. 3. Always connect this furnace to a chimney and vent to the outside. Never vent to another room or inside a building. 4.
HOW THE FURNACE FUNCTIONS Your Supplemental Furnace is designed to be a supplemental or central heating source for your home.
Model 1537Q Dimensions 43-7/8 24-1/16 32-1/4 3-1/2 33-7/8 40-11/16 9" FIG.
18" 6" CHIMNEY 12" FIG. 2 9" CENTRAL FURNACE 48" Locating the Furnace 1. The furnace should be located in the same room as the central system and as close as possible, but no closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace. See Fig. 2. 2. The unit will require installation with the following clearances: Unit to sidewall . . . . . .12" (305 mm) Unit to backwall . . . . .
chimney connection THIMBLE 6" ELBOW 6" SOLID DAMPER 6" BAROMETRIC DRAFT REGULATOR (OPTIONAL) 6" CHIMNEY CONNECTOR NON-COMBUSTIBLE WALL FIG. 4 6" ELBOW MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See Page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown.
Rules for Connector Pipe Installation 1. 2. 3. 4. 5. 6. 7. 8. 9. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chimney connector and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensation in the flue to run back into the furnace. Use 6" dia. (minimum 24 gauge) black chimney connector. Slope any horizontal pipe upward toward the chimney at least 1/4 inch for each foot of horizontal run.
Assembly of Furnace Your furnace requires the following items to be assembled or installed by the service person: Feed Door Handle Feed Door Latch Smoke Curtain Blowers and Blower Controls Electrical Connections 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during shipment. Assemble the feed door handle as shown in Figure 8. Install the latch as illustrated in Figure 9.
Blower & Component Assembly - FIG.
Model 1537Q Wiring Diagram - FIG. 12 ROOM THERMOSTAT 24 VOLT BLOWER LIMIT CONTROL LOAD FAN LINE LOAD LIMIT LINE NOTE: WHEN USING A ROOM THERMOSTAT, YOU MUST BREAK OFF JUMPER FOR LOW VOLTAGE.
Installation Please see all methods of Installation in Appendix at the rear of this booklet. The installation must be made only on a noncombustible floor. d) Install the smoke pipe connector to the chimney with 26-gauge pipe and elbows (to be purchased separately), maintaining the proper clearances for the specific model. Make sure that the proper clearances as stated on the label and earlier in this manual are maintained. Seal the smoke pipe in the chimney with furnace cement.
Power Failure Instructions: Operation after loss of power 1 2 3 4 Remove filter if provided. Do not expect to keep home at normal temperatures. Do not load fuel above bottom of feed door. Set ash pan spin draft maximum one turn open. 18" MIN. 2" MIN. AIR SPACE REQUIRED BY CODE CENTRAL FURNACE (U.S. ONLY) FIG.
Central Installation (U. S. & Canada) COLD AIR DUCT 6" PIPE 90 ELBOW DAMPER 15 OPTIONAL 11 RPT PIPE CONNECTOR FURNACE FIG.
Add-On Installation (U. S. Only) COLD AIR DUCT 8" PIPE 6" PIPE 90 ELBOW 16 DAMPER PIPE CONNECTOR FURNACE EXISTING GAS/OIL/ELECTRIC FURNACE FIG.
Series Installation Wiring Diagram - FIG. 15 TO GAS/OIL/ELECTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT COMBINATION CONTROL LIMIT H POWER SUPPLY JUMPER IN N FAN GAS/OIL/ELECTRIC POWER SUPPLY JUNCTION BOX CAUTION! DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL.
operating instructions Your Clayton Furnace is capable of burning Wood or Coal. WOOD BURNING: (1)use Hardwood, 18" to 26", split and air dried (seasoned) for six months. (2) set thermostat to "HIGH" before opening feed door. (3) add wood to a convenient level. BURNING COAL: Clayton Furnaces are capable of burning Bituminous coal and Anthracite coal. Anthracite is perhaps the best coal fuel because its long even burn time, high heat output, and cleanliness make it a good choice for the home.
Add a thin layer of coal (preferably smaller chunks) to the wood fire, being careful not to disturb it too much or cut off the draft. Then, add a second heavier layer after the coal is ignited and burning well. If necessary, add a third layer to bring the coal up to the top of the front liner (not above!). Be sure to close the ash door.
ADJUSTING BLOWER LIMIT CONTROL SETTINGS The temperature in the plenum of the warm air furnace at which the blower turns on or turns off, is controlled by the setting of the pointers in the blower limit control (See Fig. 12). These pointers may be adjusted through their entire range of settings to achieve the desired warm air output from the furnace. (See Fig. 16 Below) 1. 2. 3.
11DIK - DRAFT INDUCED KIT 3 5 4 2 6 7 1 7 KEY 1 2 3 4 5 6 7 N/S PART NO. 80130 80243A 80129 83250 83339 68618 68231 80006 DESCRIPTION Fan Control Center Forced Draft Blower Wall Thermostat Kep Nut (1/4-20) Hex Bolt (1/4-20 x 3/4) (BL,OX) Blower Mounting Plate Fan Control Cord Assembly Wire Nut 73B N/S = NOT SHOWN 21 QTY.
Model 1537Q - Parts 22
Model 1537Q - Parts List KEY 1 2 3 4 N/S N/S 5 6 7 8 9 10 11 N/S 12 N/S N/S N/S 13 14 15 16 17 18 19 20 21 22 23 24 N/S N/S N/S N/S N/S 25 26 27 28 29 30 31 32 33 34 35 N/S N/S PART NO.
APPENDIX TO EXISTING DUCT WORK WARM AIR COLD AIR RETURN EXISTING FURNACE FILTER BOX SOLID FUEL FURNACE INSTALLATION A 24
TO EXISTING DUCT WORK PLENUM COLLECTOR BOX WARM AIR COLD AIR RETURN EXISTING FURNACE FILTER BOX SOLID FUEL FURNACE INSTALLATION B 25
TO EXISTING DUCT WORK WARM AIR COLD AIR RETURN PLENUM ELBOW PLENUM TOP (OPTIONAL) EXISTING FURNACE FILTER BOX SOLID FUEL FURNACE INSTALLATION C 26
INSTALLATION D (U. S. ONLY) DUCT WORK 2" MINIMUM CLEARANCE 11 PCS (OPTIONAL PLENUM FAN CONTROL LOCATION) COLD AIR RETURN FURNACE PLENUM ANTI-BACKDRAFT FLAPPER EXISTING FURNACE SOLID FUEL FURNACE INSTALLATION E (U. S.
INSTALLATION F DUCT WORK 2" MINIMUM CLEARANCE COLD AIR RETURN FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE INSTALLATION G DUCT WORK 2" MINIMUM CLEARANCE CENTRAL FURNACE INSTALLATION COLD AIR RETURN TO FILTER BOX SOLID FUEL FURNACE 28
INSTALLATION H EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE (TOP VIEW) 2" MINIMUM CLEARANCE EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE (FRONT VIEW) 29
Trouble Shooting Tips for Warm Air Furnace List of Problems 1. Smoking when feed door is open. Possible Cause Solutions a) Insufficient draft. b) Clogged chimney or chimney connector. c) Down draft in chimney. a) Set thermostat higher. b) Clean chimney. a) Wood not seasoned and dry. c) Insufficient flue draft. a) Allow wood to season in a dry, well ventilated area for six months. b) Set blower control to higher temperature (See Page 18). c) Set flue draft (See Page 9). 3. Blower does not run.
Notes 31
HOW TO ORDER REPAIR PARTS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM YOUR JENSEN FURNACE, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST: 1. THE PART NUMBER 2. THE PART DESCRIPTION 3. THE MODEL NUMBER: 1537Q 4.