OWNER`S MANUAL 2200 MODEL STOVE US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE Verified and tested following ULC S627 and UL 1482 Standards by: READ AND KEEP THIS MANUAL FOR REFERENCE Manufactured by : STOVE BUILDER INTERNATIONAL INC.. 250, rue de Copenhague, Saint-Augustin-de-Desmaures (Quebec) G3A 2H3 Tel.: 418 878-3040 Fax: 418 878-3001 www.osburn-mfg.com This manual is available for free download on the manufacturer’s web site. It is a copyrighted document.
INTRODUCTION SBI INC., one of the most important wood stove and fireplace manufacturers in Canada, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.
TABLE OF CONTENTS Section 1.0 - Installation .................................................................................................. 3 1.1 General Installation ............................................................................................... 3 1.3 Door overlay installation ..................................................................................... 10 1.4 Residential Installation Instructions .................................................................. 11 1.
Section 1.0 - Installation When installed and operated as described in these instructions, the Osburn Model 2200 Bay Wood Stove is suitable for use as a freestanding wood stove in either residential or mobile home installations. The Model 2200 is not intended for installation in a bedroom. In Canada the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code requirements.
Clearances to combustible materials (see Figure 1.1 to match each letter to a clearance) CLEARANCES (SINGLE WALL PIPE) A B C D E F K L CANADA 16" (410 mm) 17" (435 mm) 10" (255 mm) 18" (460 mm) 27" (690 mm) 20" (510 mm) 48" (1220 mm) 84" (213 cm) Table 1.
FIGURE 1.
Floor protector If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on Figure 1.1 (see the dotted line area). FLOOR PROTECTOR* G H I J M N CANADA 8’’ (205 mm) – Note 1 8’’ (205 mm) 18’’ (460 mm) From door opening N/A (USA only) 8’’ (205 mm) N/A (USA only) Table 1.1 (C) USA N/A (Canada only) N/A (Canada only) 16’’ (410 mm) From door opening 8’’ (205 mm) N/A (Canada only) Note 2 *Steel with a minimum thickness of 0.015’’ (0.
Reduced clearances using shielding You may decrease the clearances by installing heat radiation shields between the walls or the ceiling and the stove. These heat radiation shields must be installed permanently, and can include sheet metal, a rigid non-combustible sheet or a masonry wall.
Graphic 1 A- Minimum clearance required between the appliance and an unshielded combustible ceiling. B- 20 in. (500 mm) minimum; C- 1 in. (25 mm) minimum; D- Between 1 in. and 3 in. (25 mm and 75 mm); E- 3 in.(75 mm) minimum; F- 18 in. (457 mm) minimum. 1- Shielding; 2- Non-combustible spacers; 3- Ceiling protector; 4- Combustible wall; 5- Ceiling; 6- Appliance (side view); 7- Appliance (top view).
Graphic 2 A- 1 in.(25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61mm) sheet metal. Graphic 3 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Non-combustible support; 4- Ceramic tile or non-combustible material. Graphic 4 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacer; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Non-combustible support; 5- Ceramic tile or non-combustible material.
Graphic 5 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Brick. Graphique 6 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Brick. 1.3 Door overlay installation Remove the four screws from the door. Position the overlay on the door. Secure it using the four screws removed previously.
1.4 Residential Installation Instructions 1. Choose a location for the unit which meets the minimum clearances to combustibles (see Table 1.1 A, B and C). For other than masonry chimneys determine if the factory built chimney will pass between the ceiling joists; if not, choose a new location so that it will, while still maintaining the minimum clearances. 2. Mark the location for the floor protection‡ (if required) as noted in Figure 1.1.
1.5 Manufactured (Mobile) Home Installations – Additional Requirements 1. The stove must be bolted to the floor (secure the unit by prying out the two plastic plugs in the pedestal, and installing the two 3/8" x 3-1/2" (9.8mm x 88.9mm) lag bolts through the holes provided). 2. The unit must be provided with outside combustion air (pedestal model only). 3. Clearance from the top of stove to an unprotected ceiling should be a minimum of 52” (1321mm).
1.6.2 Components NOTE: All connector and manufactured chimney components must be LISTED COMPONENTS. Masonry Chimneys must be Code Complying, and have a listed solid fuel burning liner (of stainless steel or clay refractory construction). 1.6.2.
1.6.3.1 Connectors Your chimney connector (commonly called stove pipe) and chimney must have the same diameter as the stove’s exhaust outlet. The stove pipe must be made of aluminized or cold roll steel with a minimum 24gauge thickness (0.021" or 0.53 mm). It is strictly forbidden to use galvanized steel.
FIGURE 2.1 (B) Minimum Slope The assembly should be as short and direct as possible between the stove and chimney (See figure 2.2 (A)). The use of two 45 degree elbows (See figure 2.2 (C)) is often preferable to a single 90 degree elbow (See figure 2.2 (B)) because less turbulence is created in the exhaust flow and they result in less horizontal run. (A) (B) (C) FIGURE 2.
1.6.3.2 Chimney Systems The minimum chimney size is 6" (152 mm) in diameter. The minimum overall height of the chimney system, measured from the base of the appliance is 12' (3.66m). Existing masonry and metal chimneys should be inspected to check for deterioration and to determine if they meet the minimum installation requirements; they should be upgraded if necessary. In Canada, masonry chimneys must have or use a ULC S635 listed Class III liner in chimney systems that are not ULC S629 listed.
1.6.3.3 Exterior Chimney Chimneys constructed outside of the home on an exterior wall should be avoided if possible, especially in colder climates. Exterior chimneys may not draft well and in fact may down draft (reverse flow) due to the difficulty in heating them up to operating temperature while trying to evacuate the stack gases. All else being equal, cooler chimneys will have less draft than hotter ones; this may lead to creosoting and poor performance.
1.6.3.4 Draft Your E.P.A Drolet stove’s performance will be optimised if it is installed with a chimney (flue) system that provides an adequate draft. The draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney, as well as the stack temperatures of the stove. If you test the draft using a pressure gauge, the reading should be between .05 - .07 inches of water column (w.c.) at a medium-high fire.
FIGURE 5 Connection to a Factory Built Chimney (Exterior Shown) 19
Section 2.0 - Operation 2.1 Safety Information 1. This stove is designed for safe operation WHEN BURNING CORDWOOD ONLY. Altering or modifying the unit or installation without proper authorisation will void the certification, warranty, and safety listing, and may result in a safety hazard. 2. For safety reasons, never leave the unit unattended with the door open or ajar.
10. Never operate the stove with the door open, or cracked slightly open, except briefly during the lighting operation, and during refuelling. Leaving the door open continuously could seriously overheat the chimney and adjacent combustibles. Do not operate the stove if there is an abnormal air leakage into the stove, such as through deteriorated gaskets or cracked or broken glass. Do not operate the stove without a door gasket.
2.2.1 Simple Wood Moisture Test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides. Within one minute, it is dry and seasoned and right for burning. If it turns black and starts to burn. In three minutes, it is damp. If it turns black and does not start burning until after five minutes, it Is green and wet. If it hisses at any time the wood is soaked and will not burn until excess moisture is boiled away. 2.
Use Table 2.2 to adjust the draft control to the desired burn rate: Burn Rate Low Medium Low Medium High High Draft Setting Move Control against the L.H. side. Move Control right by 9/16” – 1” (14.3 – 25.4mm) from closed position. Move Control right by 7/8” - 1 3/4” (22.2 – 44.5mm) from closed position Move Control against the R.H. side TABLE 2.
Extended burn times can be accomplished by first operating the stove on a full load with the air inlet controls wide open. Once the fire is well established, and the moisture has been driven out of the wood, reduce the air control to a low setting. The unit should then burn cleanly without smoldering. If the fire smolders without flame, re-establish a hotter fire before moving the air control to the low setting.
Section 3.0 - Maintenance 3.1 Care And Cleaning Clean the stove frequently so that soot, ash and creosote do not accumulate. Do not attempt to clean the stove, glass or door when the unit is hot. Special care must be taken with Gold surfaces in order to maintain the finish at its original brilliance. Do not use an abrasive glass cleaner which will scratch the glass or gold finish. Use only a soft clean damp cloth on the door, since some cleaners may remove the plating or paint. 3.1.
FIGURE 7 Ash removal 3. Push the ashes through the hole and leave some ashes to cover the ash dump plug once it is replaced. Leave an ash bed of approximately 1” deep on the firebox bottom to help maintain a hot ember bed. 4. Clear the ashes from the area where the plug normally sits so that it will properly seat against the opening edges; tap it down with your poker to ensure proper seating. 5. Cover the plug with the remaining ashes and continue operation of your stove as usual.
Your Osburn stove has been designed to reduce the amount of creosote produced. Even so, the chimney connector pipe and chimney should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred. If creosote has accumulated, it should be removed to reduce the risk of chimney fire. Call a professional chimney sweep, or go to your local Osburn dealer, purchase a chimney brush, and have the chimney cleaned. 3.4 Baffle Installation and Brick Notes 1.
3. Install the middle and rear secondary air tubes ensuring air holes face forward. Install the cotter pins as in figure 11. FIGURE 9 – Baffle installation & removal All firebrick and duraboard baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See Figure 10 for the firebrick layout. Install the side & back firebricks first, and then the bottom firebricks.
FIGURE 10 – Firebrick layout ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PIECE # PL35030 21290 PL35028 PL35027 PL35029 30068 SE35031 PL35057 29011 29020 VP00010 29001 29005 VP00017 SE16059 DESCRIPTION BAFFLE INSULATION 2200 BAFFLE (C-CAST) REAR SECONDARY AIR TUBE (STAINLESS STEEL) MIDDLE SECONDARY AIR TUBE (STAINLESS STEEL) FRONT SECONDARY AIR TUBE (STAINLESS STEEL) STAINLESS STEEL COTTER PIN 2200 FRONT BAFFLE SUPPORT EXTENSION BRICK RETAINER (STAINLESS STEEL) YELLOW BRICK 4” X 9” X 1 1/4” YELLOW BRICK 4 1/2
3.5 Secondary Air Tube Replacement (See Figure 11) 1. Remove cotter pin at LH end of tube. 2. Slide tube to right and lower tube end below LH plenum. 3. Slide tube to left to remove. 4. Reassemble in reverse order using a new cotter pin. The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer. 5. Note that any tube can be replaced without disturbing the baffle.
Section 4- Troubleshooting Symptom Possible Cause Corrective Action I 1. 2. 3. 4. Down draft Chimney blocked Chimney damper shut Baffle out of position 1. 2. 3. 4. 5. New paint is curing 5. Smoke in room Upgrade chimney Clean chimney Open or remove damper Correctly position baffle Refer to instructions II Wood burns poorly or is slow to start or no heat 1. 2. 3. Low draw Wet or decayed wood Blocked intake air 1. 2. 3.
Section 5 – Specifications Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential and mobile home. Maximum recommended heating area : 500 to 2000 square feet Heating capacity* – BTU/hr., EPA test wood : 30,400 Heating capacity* – BTU/hr.
OSBURN LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your OSBURN dealer. This warranty applies to normal residential use only.
