Barn Door Installation Guide (v. 0.4.092517) www.urbanwoodcraft.com toll free: 1.855.738.
Barn Door - Installation Guide (v. 0.4.092517) Requirements - Minimum floor to ceiling height required to install this door is 91 inches - The mounting location must be supported by wooden studs (not metal) - Check with local building codes if applicable before proceeding with installation - For optimum results, seek a licensed professional to conduct the installation This instruction manual can be used for the following models: 1. 2. 3. 4. 5. 6. 7. 500.40BD.BB.W / 500.40BD.BB.G 500.40BD.ZP.W / 500.40BD.
Barn Door - Installation Guide (v. 0.4.092517) Parts List Illustrations not to scale Ledger Board x1 Rail x1 Wall Spacer x5 Anti-jump Block x2 Top Roller x2 Left Stopper x1 Right Stopper x1 Rail Bolt Anchor x5 Rail Hex Bolt x5 Hex Lag Screw x5 Barn Door x1 Bottom Roller Guide x1 page 02 Floor Screw x2 Floor Anchor x2 www.urbanwoodcraft.com - toll free: 1.855.738.
Barn Door - Installation Guide (v. 0.4.092517) Measurements Quick Reference 78 3/4" 17 3/4" 17 3/4" 17 3/4" 4 3/4" Height of Door (H) = 83" Floor to Centre of Rail = 84 3/4" D C B (H) 83" + 1 3/8" = 84 3/8" A Minimum Required Floor to Ceiling Height = 91" 17 3/4" 3/8" A. B. C. D.
Barn Door - Installation Guide (v. 0.4.092517) Door Preperation Remove the pre-threaded bolts from the Top Roller. Thread the bolt through the pre-drilled holes in the Door along with the Top Roller ensuring you have washers on eitherside of the assembly. Use Wrench to tighten bolt to nut, do not over tighten. Pre-drill two small holes on the top of the door near the Rollers to prepare installation of the Anti-jump Blocks. The positon of these holes should be offset from the center core of the door.
Barn Door - Installation Guide (v. 0.4.092517) Ledger Board Introduction Mounting the Ledger Board: A Ledger board is included in your order for your convenience and for solid installation. Without a Ledger Board, the holes in the metal track must line up with the wall studs. Otherwise the weight of your hardware and door will be too heavy and could pull out of your drywall, which could result in damage or injury. Mount the Ledger Board to wall studs page 05 www.urbanwoodcraft.com - toll free: 1.855.
Barn Door - Installation Guide (v. 0.4.092517) Rail Install - DRYWALL Position the Ledger Board by measuring up from the door height (H) + 1 3/8" to the centre of the Ledger. If your floor is not level, be sure to measure up from the highest point of your finished floor. Then measure across from edge of doorway opening to 4”. Ensure the Ledger Board is level, find the studs behind the wall and screw the Ledger Board to these stud points with appropriate hardware (not supplied).
Barn Door - Installation Guide (v. 0.4.092517) Rail Install - CONCRETE Prepare the mounting of the rail to the wall by marking where the bolts should go with a pencil. Refer to the Measurements page for making your measurements. Predrill 5/16” holes for each of the markings you have made. Holes should be drilled to 1 1/2” depth 5/16” Insert the Rail Bolt Anchors into the pre-drilled holes. Sometimes a hammer is useful for this step.
Barn Door - Installation Guide (v. 0.4.092517) Hanging the Door Hang the door assembly onto the rail. Ensure the rail sits in the groove of the wheels. Swing the Anti-jump Blocks to lock the door into place. refer to figure 1.6 1 3/8" (30mm) 5/16" (8mm) fig.1.6 Installing the Bottom Roller Guide To find the mounting position of the Bottom Roller Guide, ensure you are installing it away from doorway opening. You will also need to determine how wide the door overlap is (minimum 1”).
Barn Door - Installation Guide (v. 0.4.092517) Adjusting the Stoppers Slide the door into the closed position. Slide the Stopper to the desired open and close points such that it touches the arm of the Roller. Use the Allen Key and tighten the screws that are pre-mounted into the Stopper. Repeat these steps for the opened postion. (x2) page 09 www.urbanwoodcraft.com - toll free: 1.855.738.
