HOTBLAS T Model 1300/1400 OWNERS MANUAL SOLID FUEL WARM AIR FURNACE *FOR PARALLEL INSTALLATION WITH EXISTING FORCED AIR-GAS OR OIL FIRED FURNACE (U.S. ONLY) *FOR INSTALLATION AS A CENTRAL FURNACE *CERTIFIED UNDER ANSI/UL 391 & CAN/CSA-B366.
CONGRATULATIONS! You've purchased one of America's Finest Wood and Coal Burning Furnaces. By heating with wood and coal you're helping CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you. NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED FURNACE INSTALLER.
Caution Labels Your Furnace has the following labels. Read and Obey all labels. DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. WARNING: FIRE HAZARD. DO NOT operate with fire draft exceeding .06 inches w.c. DO NOT operate with fuel loading or ash removal doors open. DO NOT store fuels, paints, thinners, flammable liquids, or other highly volatile substances in the furnace room. CAUTION: HOT SURFACES Keep children away. Do not touch during operation.
Rules for safe installation and operation Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. 1. Check your local codes. The installation must comply with their rulings. 2. Do not install this furnace in a mobile home or trailer. 3. Always connect this furnace to a chimney and vent to the outside. Never vent to another room or inside a building. 4.
HOW THE FURNACE FUNCTIONS PARALLEL INSTALLATION: (U.S. ONLY) (See Optional Wiring Diagram, Page 16, Fig. 15) The design is such that when the blower comes on, the blower on the central system also comes on. The blower will only come on when the temperature in the plenum has reached the setting on the blower control. This is to insure that there is sufficient warm air in the system to make it efficient for the unit to operate.
DIMENSIONS OF FURNACE 41" Figure1A 1A Figure 1300 1300 24-7/8" 21-1/32" 1-3/4" 33-7/8" 40-11/16" 9" 49-1/8" Figure Figure 1B1B 1400 1400/1500 32-1/8" 24-1/16" 1-3/4" 33-7/8" 40-11/16" 9" 6
Locating the Furnace 18" 1. The furnace should be located in the same room as the central system and as close as possible, but not closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace. (See Fig. 2) 12" 6" CHIMNEY 9" CENTRAL FURNACE 48" 2. The unit will require installation with the following clearances: Unit to sidewall............12"(305mm) Unit to backwall...........
THIMBLE 6" ELBOW 6" SOLID DAMPER 6" BAROMETRIC DRAFT REGULATOR (OPTIONAL) 6" CHIMNEY CONNECTOR NON-COMBUSTIBLE WALL 6" ELBOW Chimney Connection Fig. 4 MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown.
Rules for Connector Pipe Installation 1. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chimney connectors and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensation in the flue to run back into the furnace. Use 6" dia. steel pipe and elbows for connection to chimney. Never use less than 26 gauge and although blued steel is satisfactory, high temp painted black is much more desirable. 2.
CONNECTION OF CHIMNEY CONNECTOR TO A MASONRY CHIMNEY THROUGH A COMBUSTIBLE WALL Figure 8 shows how to connect the chimney connector of a heater to a masonry chimney through a combustible wall. There are five allowable ways that a chimney connector can be connected to a masonry chimney by passing through a combustible wall. NFPA Standard 211 allows the following wall pass-through systems.
MINIMUM CHIMNEY CLEARANCE TO BRICK AND COMBUSTIBLES IS 2 IN. MINIMUM 12 IN. TO COMBUSTIBLES CHIMNEY FLUE PART A, FIGURE 8 (FIGURE 8 CONTINUED ON NEXT PAGE) MINIMUM CLEARANCES 12 IN. OF BRICK ALL AROUND MASONRY CHIMNEY CONSTRUCTED TO NFPA 211 CHIMNEY CONNECTOR TO HEATER FIRE CLAY LINER (5/8" MIN. WALL THICKNESS) MIN. 3-1/2" THICK BRICK MASONRY WALL 1. Use a minimum 3-1/2" thick brick masonry wall framed into the combustible wall.
PART B FIGURE 8 (FIGURE 8 CONTINUED) NONSOLUBLE REFACTORY CEMENT AIR SPACE FACTORY-BUILT CHIMNEY LENGTH CHIMNEY FLUE MINIMUM CHIMNEY CLEARANCES FROM MASONRY TO SHEET STEEL SUPPORTS AND COMBUSTIBLES 2 IN. CHIMNEY LENGTH FLUSH WITH INSIDE OF FLUE AIR SPACE 9 IN. MINIMUM MINIMUM CLEARANCE 9 IN. ALL AROUND CHIMNEY CONNECTOR TO HEATER USE CHIMNEY MFRS.
Assembly of Furnace Your furnace requires the following items to be assembled or installed by the service person: Feed Door Pull Handle Feed Door Locking Handle Blower(s) and Blower Controls Electrical Connections 1. 2. 3. 4. 5. 6. 7. 8. Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during shipment. Assemble the feed door pull handle as shown in Figure 9.
LOAD LIMIT BREAK OFF JUMPER FOR LINE LOW VOLTAGE LOAD FAN LINE FAN "OFF" INDICATOR LIMIT INDICATOR FAN "ON" INDICATOR Honeywell LIMIT SWITCH R2 R1 WIRE COLOR CODE G- GREENWIREGROUND COLOR CODE BSUPPLY G BLACK- GREENPOWER - GROUND WSUPPLY B -WHITEBLACK POWER - POWER SUPPLY R1CONTROL W -WHITEWHITE FAN - POWER SUPPLY R1 BLACK- WHITE FAN - FAN CONTROL R2CONTROL R2 -BLACKBLACK BLOWER - FAN CONTROL M1MOTOR M1 WHITE- BLACKBLOWER - BLOWER MOTOR M2MOTOR M2 - BLACK - BLOWER MOTOR WIRE NUTS GROUND G G B B 1
Installation Pipe to combustible: Sides: 18"(460mm) Back: 18"(460mm) The installation must be made only on a noncombustible floor. d) Install the smoke pipe connector to the chimney with 26-gauge pipe and elbows (to be purchased separately), maintaining the proper clearances for the specific model. Seal the smoke pipe in the chimney with furnace cement. (The chimney connector shall be securely supported, and joints fastened with sheet metal screws or rivets.
Figure 14 PLENUM 6" MIN. MIN. TO 18" CEILING 2" MIN. AIR SPACE REQUIRED BY CODE CENTRAL FURNACE TO GAS/OIL/ELECTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT Figure 15 COMBINATION CONTROL LIMIT H POWER SUPPLY JUMPER IN N FAN GAS/OIL/ELECTRIC POWER SUPPLY JUNCTION BOX CAUTION! DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL. FURNACE BLOWER MOTOR Power Failure Instructions: Operation after loss of power-1. Remove filter if provided 2.
CAUTION GASES THAT ARE DRIVEN FROM FRESH COAL MUST BE BURNED OR THEY WILL ACCUMULATE AND EXPLODE. NEVER SMOTHER A FIRE WHEN ADDING FRESH COAL. Operating Instructions FUEL, Model 1300 Egg size (1-3/16" or larger) bituminous coal for residential furnaces, or any of the specially packed fireplace coals can be used. Coal with a low ash content (2% to 6%) is recommended. FUEL, Model 1400 Hardwood, 18" to 26" should be split and air dried (seasoned) for 6 months. LIGHTING 1.
Service Hints Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or excessive buildup of water or creosote in the chimney are warnings that the chimney is not functioning properly. Correct the problem before using furnace. Possible causes are: 4. If the chimney is operating too cool, water will condense in the chimney and run back into the furnace. Creosote formation will be rapid and may block the chimney.
12 Model 1300 Repair Parts 25 14 34 14c 24 6 3 2 14b 1 13 33 5 4 16 14a 15 22 31 8 23 28 37 9 7 36 20 38 30 10 21 29 18 30 19 27 26 32 11 35 17 19
PARTS LIST MODEL 1300 (SEE DIAGRAM, PAGE 19) KEY 1 2 3 4 5 6 N/S N/S 7 8 9 10 N/S N/S 11 12 13 14 14a 14b 14c 15 16 N/S 17 18 19 20 21 22 23 N/S N/S N/S N/S N/S N/S N/S N/S 24 25 N/S 26 27 28 29 30 31 32 33 34 35 36 37 38 PART # 22684 22682 22762 88032 40246 22761 83227 83250 22683 22685 22662 23800 83337 83338 68218 68217 68733 68598 89175 86318 68721 89520 23425 83106S 89354 83045A 23445 83274 68238 22686 89308 83339 80230 83339 83340 89319 68231 68232 80154 80145 80231 80232 23397 40257 40256 40260 4026
12 25 33 24 6 14 3 2 14c 1 14b 32 13 5 4 16 14a 15 22 29 8 23 37 9 7 Model 1400 Repair Parts 35 21 10 36 20 18 19 28 11 34 17 26 27 30 31 21
PARTS LIST MODEL 1400 (SEE DIAGRAM, PAGE 21) KEY 1 2 3 4 5 6 N/S N/S 7 8 9 10 11 12 13 14 14a 14b 14c 15 16 N/S 17 18 19 20 21 22 23 N/S 24 25 N/S N/S 26 27 28 29 30 31 32 33 34 N/S N/S N/S N/S N/S 35 36 37 PART # 23461 23459 22762 88032 40246 22761 83227 83250 23457 23461 22662 23800 68218 68217 68733 68598 89175 86318 68721 89520 23425 83106S 89354 83045A 23445 83274 68228 23458 89308 83339 80145 80231 80232 68231 23398 40263 40258 68215 23887 89066 68234 22140 22824 68229 83339 83340 89319 80154 23787
Central Installation (U.S. ONLY) COLD AIR DUCT 6" PIPE 90 ELBOW DAMPER OPTIONAL 11 RPT PIPE CONNECTOR FURNACE Fig. 17-1 Fig. 16-1 Add-On Installation (U.S. ONLY) COLD AIR DUCT 8" PIPE 6" PIPE 90 ELBOW DAMPER PIPE CONNECTOR FURNACE EXISTING GAS/OIL/ELECTRIC FURNACE Fig. 17 Fig.
APPENDIX INSTALLATION A (U.S.
INSTALLATION B (U.S. ONLY) PLENUM COLLECTOR BOX TO EXISTING DUCT WORK COLD AIR RETURN WARM AIR EXISTING FURNACE FILTER BOX SOLID FUEL FURNACE INSTALLATION C (U.S.
INSTALLATION D (U.S. ONLY) DUCT WORK 2" MINIMUM CLEARANCE 11 PCS (OPTIONAL PLENUM FAN CONTROL LOCATION) COLD AIR RETURN FURNACE PLENUM ANTI-BACKDRAFT FLAPPER EXISTING FURNACE SOLID FUEL FURNACE INSTALLATION E (U.S.
INSTALLATION F DUCT WORK 2" MINIMUM CLEARANCE COLD AIR RETURN FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE INSTALLATION G DUCT WORK 2" MINIMUM CLEARANCE CENTRAL FURNACE INSTALLATION COLD AIR RETURN TO FILTER BOX SOLID FUEL FURNACE 27
INSTALLATION H EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE (TOP VIEW) 2" MINIMUM CLEARANCE EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE (FRONT VIEW) 26
Trouble Shooting Tips for Warm Air Furnace LIST OF PROBLEMS POSSIBLE CAUSE SOLUTIONS 1. Smoking when feed door is open. a) Insufficient Draft. b) Clogged chimney or chimney connector. c) Down draft in chimney. a) Set Thermostat higher. b) Clean Chimney. c) Add raincap to chimney. 2. Furnace does not heat. a) Wood not seasoned and dry. c) Insufficient flue draft. a) Allow wood to season in a dry area for six months. b) Set blower control to higher temperatures. (See P. 17) c) Set flue draft. (See P.
NOTES 30
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HOW TO ORDER REPAIR PARTS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE BACK OF THE HEATER. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST: 1. The PART NUMBER 2. The PART DESCRIPTION 3. The MODEL NUMBER: 1300 4.
