ST-GP5500 ST-GP5500/ST-GP5500E/ST-GP5500EB Owner’s Manual WARNING! To Reduce Risk of Injury, User Must Read and Understand Owner’s Manual Prior to Use.
ST-GP5500 ST-GP5500/ST-GP5500E/ST-GP5500EB 5500W Generator Table of Contents Introduction .............................................................. 03 Safety Guidelines – Definitions .............................. 04 General Precautions ................................................ 05 Carbon Monoxide .......................................... 05 Gasoline and Oil ............................................ 05 Hot Components ........................................... 06 Power Output ...............
5500W Generator Introduction _________________________________________________________________________________________________ Congratulations on your purchase of a Smarter Tools generator. Smarter Tools designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Portable Power Generator This unit is an electric start, gasoline engine driven, alternating current (AC) generator.
Owner’s Manual Safety Guidelines - Definitions _________________________________________________________________________________________________ This manual contains important information that you need to know and understand in order to assure YOUR SAFETY and PROPER OPERATION OF EQUIPMENT. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.
Owner’s Manual General Safety Precautions _________________________________________________________________________________________________ WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE EQUIPMENT AND/OR THE ITEM YOU ARE WORKING ON OR WITH. Carbon Monoxide • • • • • • • Carbon Monoxide is an odorless and colorless gas.
Owner’s Manual General Safety Precautions (cont’d) _________________________________________________________________________________________________ Gasoline and Oil (cont’d) • • • • • • • • • Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and handling procedures. Always have multiple ABC class fire extinguishers nearby. Keep the generator and surrounding area clean at all times.
Owner’s Manual General Safety Precautions (cont’d) _________________________________________________________________________________________________ Electrical Safety • • • • • • • • • • • • • • • • Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut eroded part or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight. Insulate all connections and disconnected wires. Do not abuse the power cord.
5500 Generator General Safety Precautions (cont’d) _________________________________________________________________________________________________ Personal Safety (cont’d) • • • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury. Do not overreach. Keep proper footing and balance at all times. Use safety equipment. Always wear eye protection.
Owner’s Manual General Safety Precautions (cont’d) _________________________________________________________________________________________________ Installation • • • • • • • • • • • Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor. All electrical work, including the earth-ground connection, should be completed by a licensed electrician.
Owner’s Manual General Safety Precautions (cont’d) _________________________________________________________________________________________________ Chemicals • • Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces. Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water.
5500 Generator Controls and Features _________________________________________________________________________________________________ Familiarize yourself with the location and function of the controls and features before operating your generator. Save this manual for future reference. Generator 1. Fuel Tank – 7 gallon capacity 6. Recoil Starter – Used to start the engine. 2. Fuel Gauge – Indicates amount of fuel in tank. 7.
5500 Generator Controls and Features (cont’d) _________________________________________________________________________________________________ Control Panel 1. Engine Switch – Used to turn on and off the engine. For electric models it is also used to start the engine. 2. Hour Meter – Measures the number or hours the engine has run. 3. Volt Meter – Measure and displays the voltage produced by generator. 4. Circuit Breakers – Protects the generator against electrical overload. 5.
5500 Generator Installation _________________________________________________________________________________________________ Note: Prior to powering tools and equipment, make sure the generator’s rated voltage, wattage, and amperage capacity (120V-41.67AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
5500 Generator Installation (cont’d) _________________________________________________________________________________________________ Wheel and Handle Kit Installation (Installation requires a socket wrench with 10mm, 14mm, and 17mm sockets). 1. Before adding oil or gasoline to the engine, tip the generator slowly so that the recoil and air filter are up. 2. Install the two wheels on the generator using the (2) 17mm 2 ½” bolts provided. Make sure the valve stem is facing outward. 3.
5500 Generator Installation (cont’d) _________________________________________________________________________________________________ Note: 5500E and 5500EB models using the electric starter require a 12V battery with a minimum of 12AH. While higher Amp Hour batteries may be used, do not attempt to start the engine using a battery rated for a lower or higher Voltage. Connect the Battery For 5500E and 5500EB models only. 1. 2. 3. 4.
5500 Generator Operation _________________________________________________________________________________________________ Starting 1. Make sure the generator is on a flat and level surface. 2. Make sure the electrical powered tools/equipment that will be used are not plugged into the generator while the engine is started. 3. Turn the 120 volt AC circuit breaker to its “ON” position. 4. Turn the fuel valve to the “ON” position. 5. Pull the choke rod out. 6.
5500 Generator Operation (cont’d) _________________________________________________________________________________________________ Power Management Use the following formula to convert voltage and amperage to watts: Volts x Amps = Watts To prolong the life of your generator and attached devices, follow these steps to add electrical load: 1. Start the generator with no electrical load attached. 2. Allow the engine to run for several minutes to stabilize. 3. Plug in and turn on the first item.
5500 Generator Wattage Reference Guide _________________________________________________________________________________________________ Item Running Watts Starting Watts 100 1200 600 2000 4000 180 300 500 110 100 2400 1800 4000 Essentials Light Bulb Refrigerator/Freezer Sump Pump Well Pump 1HP Water Heater Security System AM/FM Radio Garage Door Opener ½ HP Battery Charger 12V 600 Heating and Cooling Air Conditioner 12000 BTU Fan Furnace Fan 1/3 HP 1700 300 1200 2500 600 2000 Home Appliances Mic
Owner’s Manual Inspection, Cleaning, and Maintenance _________________________________________________________________________________________________ The owner/operator is responsible for all periodic maintenance. WARNING! MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING. • • Before each use, inspect the generator.
Owner’s Manual Inspection, Cleaning, and Maintenance (cont’d) _________________________________________________________________________________________________ Spark Plug 1. 2. 3. 4. 5. 6. 7. Remove the spark plug cable from the spark plug. Use the spark plug tool that shipped with your generator to remove the plug. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition. Make certain the spark plug gap is 0.7 - 0.8mm (0.028 - 0.031 in.).
Owner’s Manual Inspection, Cleaning, and Maintenance (cont’d) _________________________________________________________________________________________________ Maintenance Schedule (cont’d) Every 100 hours of operation • Drain the old engine oil and replace with approximately 1 quart of high quality SAE 10W-30 grade engine oil. • Remove spark plug. Remove any carbon deposits. Check for discoloration. Check spark plug gap (0.7-0.8mm).
Owner’s Manual Specifications _________________________________________________________________________________________________ ST-GP5500 ST-GP5500/ST-GP5500E/ST-GP5500EB Engine Type 4-Stroke OHV Air Cooled Single Cylinder EPA Certified Horsepower 11 Engine Displacement (cc) 338cc Running Watts 5000w Starting Watts 5500w Rated Frequency 60HZ Rated Voltage 120V/240V Rated Current 41.67A Run Time 11hrs at 50% load Receptacles (qty.
Owner’s Manual Troubleshooting _________________________________________________________________________________________________ Problem Generator will not start Generator will not start; Generator starts but runs roughly Generator shuts down during operation Cause Solution No Fuel Fill with fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Place generator on a flat, level surface before restarting Chok
Owner’s Manual Warranty Identification _________________________________________________________________________________________________ To assist in accurately determining whether your Smarter Tools product is still covered by manufacturer’s warranty and to identify your product properly should you need to contact customer service an Hour Meter and Identification Plate have been installed.
