Specifications

ManualsBrandsUST ManualsPortable GeneratorGG5500 Series

Owner's Manual

GG5500 Series Gasoline Generators

Using a _er_r ln_ CAN _rj_ YOU _ _NLK_

Gen_ator exhaust ¢_ins _oe _noxi_ This

NEV_ use |esl_ a _me Only u_e OUTS_E

er ga,_ge_ EVEN IF do_ far _ _ _n_,

UUl_t un g_d_ de_ _ MATARA £N _Nt,ffOS,

E! es_pe _ene _do _ _ono, un

_bxi_ us_ r_ Io W_ v_ nl o|e_r.

NUNCA _llf_ _ _ _r n[

emir_s en pa_.ee_

tales_o g_

_MENTE _o _ y

|ejos_ vene,ar_s a_.

Do Not Return To Store

One year or 60 hours Limited Warranty (see page22)

For customer service or warranty information call toll free

866 797 2738

Read carefully before attempting to assemble, install, operate or maintain the product described. Protect

yourself and others by observing all safety information. Failure to comply with the user, s man ual

could result in personal injury and/or property damage] retain the user ,s manual for future

reference.call toll free n umber 866 79 7 2 738 for parts and service.

DISCLAIMER: All pictures may not be identical to product inside box.

Distributed by j- ....

_,US_Fullerton, CA 92833

Summary of content (24 pages)

PAGE 1
Owner's GG5500 Using a _er_r ln_ _oe NEV_ use |esl_ a _me er ga,_ge_ EVEN IF do_ un g_d_ Series Gasoline Generators CAN _rj_ YOU _ _NLK_ Gen_ator exhaust ¢_ins UUl_t Manual _noxi_ This Only u_e OUTS_E far _ _ _n_, de_ _ MATARA £N _Nt,ffOS, E! es_pe _ene _do _bxi_ us_ r_ Io W_ _ _ono, v_ nl o|e_r. NUNCA _llf_ _ _ _r emir_s en pa_.ee_ tales _o g_ n[ un _MENTE _o _ |ejos _ vene,ar_s a_.
PAGE 2
CONTENTS 1 .GENERATOR SAFETY ................................................................. 2.COMPONENT IDENTIFICATION .................................................... 3.PRE-OPERATION CHECK LIST ..................................................... 4.STARTING THE ENGINE .............................................................. 5.GENERATOR USE ....................................................................... 6.STOPPING THE ENGINE .............................................................
PAGE 3
1.GENERATOR SAFETY /ii ' DO NOT USE INSIDE HOUSE. KEEP FLAMMABLE MATERIAL AT LEAST lm(3FT).AWAY 2.COMPONENT %- DO NOT USE IN WET SURROUNDING. NO SMOKING. DO NOT CONNECT TO HOUSEHOLD CIRCUIT. DO NOT SPILL. STOP ENGINE.
PAGE 4
3.PRE-OPERATION CHECK 1.OIL LEVEL CAUTION: Be sure to check the generator Recommended oil:4=stroke engine fluid levels with the generator motor oil service classification on alevel surface SJ,SL, SG or SAE 10W-30 for general temperature. 1.Remove the oil filler cap/dipstick and wipe off any oil. 2.Insert the oil filler cap/dipstick into oil filler neck,but do not screw it in! Let the filler cap/dipstick sit above the oil level. 3.Add oil if the oil level is low before starting. 2.
PAGE 5
3.AIRCLEANER 1.Unsnaptheair cleanercoversprings,andremovethe air cleanercover 2.Checkthe air cleanerelementtobe sureit isclean andin goodcondition. 3.If it isdirty,removeandclean the element. 4.STARTING 1.Disconnect (1)Washin solvent (2)Squeeze (3)Soakoil (4)Squeezedry THE ENGINE 2.Turn the fuelvalve any load from the AC receptacle. 3.Pull the choke rodout Check the air cleaner 4.Reinstallthe air cleanerelement andsecurethe coverbysetting the coverspring. to the "ON "position.
PAGE 6
J 5.Pull the starter grip lightly until resistance is felt then pull briskly. Warning:Do not allow the starter grip to snap back against the engine. Return it gently. 5.GENERATOR , To keep the generator 6.Push the choke rod to the "OPEN" position as the engine warms up. USE always in top mechanical and electrical 1 .To prevent electrical shock from faulty appliances, the generator condition, observe the following: _ ....... _:_ should be grounded.
PAGE 7
3.When twoor more pieces of apparatus with the one drawing higher currentwhen are connected toyour generator, turn them on beginning starting. ACAPPLICATION 1.Start the engine 2.Make sure that the needle on the voltmeter indicates the voltage. o 3.PlUgNote: in the appliance a: Over current will automatically turned off, the generatorshall minutes thatis'i_%'_ turn off theAC be restarted breaker. When with load reduced _. a few thereafter.
PAGE 8
DC APPLICATION The DCterminats 1.Connect 2.Start may be used for charging the charging 12V automotive-type cables to the battery batteries only terminal. the engine and charge the battery NOTE: An overloaded DC circuitwill trip the DCcircuit breaker (push button comes out) If this happens.check circuit or counter connection the short and wait a few minutes before pushing the circuit protector. 3.Stop the engine,then charging disconnectthe cables in the reverse orderof connection.
PAGE 9
7.MAINTENANCE (1):These (2):Every itemsshoule 3 years be serviced (_ Check bya dealer. Change Clean (_) Check-Readjust SEE page First orm°nth Every 3ormonths Every 6rn_Ont hs EVeroYrYear Engine oil P.3 P.9 Air cleaner 0 @ I9 Fuel strainer Battery fluid level @ P.9 @ P.9 (_ Spark plug ValveClearance Combustion Chamber Fuel line ___ @(1) _ @(1) I_ _ (_) 1.OIL CHANGE 4.Install the drain plug and tighten it securely. 1.Remove the oil filler cap. 5.
PAGE 10
2.AIR CLEANER(See4 3.SPARK page) PLUG TYPE:FTRTC(NGK=BPR6ES) % 5.Reinstall 1.Remove the spark plug cap. 2.Remove (0.028~0.031in) the spark plug. J the spark plug and plug cap. 4.Measure the gap. 3.Clean the deposit. 4.FUEL STRAINER 1.Turn thefuel valve 2.Clean the sediment to the OFF position cup and fuel filter and remove the se screen. diment cup and filter screen. 3.Install thefuel filter screen and sediment cup. 8.STORAGE 1.
PAGE 11
9.TROUBLE SHOOTING ENGINE DOES NOT START: 1.Turn on the engine switch. 2.Check fuel. 3.Check oil. p,- 5.Check spark. 4.Remove spark plug.
PAGE 12
In case long term storage breaker generator and prod the ARM to increase has no output the throttle when started,please until thevolt-meter indicates RM 1 0.WIRING B,,,L.
PAGE 13
1 1 .SPECIFICATIONS Package(LxWxH)(in) 32.1x21.26x22.05(815×540x560mm) Net weight(Ibs) 178.6(81kg) Model GG5500 Type Rated Rated Single phase,Brushless voltage(V) 120/240 frequency(Hz) Rated current(A) Rated power(kW) 60 41.67/20.83 5.0 Max.power(kW) Power 5.5 factor(cos( 4))) 1.0 DC rated voltage(V) 12 DC rated current(A) 10 Safety device N.F.B Engine ZJ182FPH Type Air-cppled Bore x stroke Displacement Output (in) single 3.23x2.52(82mm×64mm) (cc) 338 MAX.
PAGE 14
12.WHEEL KIT 1 .Install the twowheeis generator 2.Install on the using two bolts. the standson the underframe. / 1 3.PARTS 13.1 NO. LIST AND DIAGRAM WHEELS CRANKCASEASSY PARTS NO. DESCRIPTION QTY 1 QJ182QDP.01-11 Buse, locating 2 2 157.5-10 SPACER, drain 2 3 157.5-9 BOLT, drain 2 4 QJ150FMG.5-8 DOWEL PIN 2 5 GB5787-86 BOLT M6x 12 4 6 QJ182QDP.01.04 Sensor Assy, Fuel level 1 7 157-1-6-13 NUT 1 8 QJ182QDP.01-01 COVER, CRANKCASE 1 9 QJ168QDJ.
PAGE 15
13.2 CYLINDER NO. PARTS HEAD ASSY NO. DESCRIPTION QTY 1 QJ182QDR02.01 Cylinder HeadAssy 1 2 QJ182QDR02-01 Bolt, Cylinder 3 QJ182QDR02.02 4 QJ182QDR02-03 5 QJ182QDR02-04 Clamp 1 6 QJ182QDR02-02 Bolt 1 7 QJ182QDR02.03 Spacer Assy 1 8 QJ182QDR02-05 Bolt, Intake Pipe 2 9 QJ182QDR02-06 Cowling 1 10 GB5787-88 Bolt M6× 12 1 11 QJ182QDR02-07 12 QJ182QDR02.04 13 QJ182QDR02.02-02 14 QJ182QDR02.01-05 15 QJ182QDR02.01-03 Canal, Exhaust 16 QJ182QDR02.
PAGE 16
13.3 NO. CAMSHAFT PARTS ASSY NO. DESCRIPTION 1 QJ182QDR03-12 Exhaust valve 1 2 QJ182QDR03-11 Lower retainer 1 3 QJ182QDP.03-05 Valve spring 2 4 QJ182QDR03-08 Exhaust vNve spring retainer 1 5 QJ182QDR03-09 Valve rotator 1 6 QJ182QDR03-04 Pivot bolt 2 7 QJ182QDR03-06 Valve rocker arm 2 8 QJ182QDR03-07 Rocker arm pivot 2 9 QJ182QDR03-11 10 QJ182QDR03-10 Intake valve spring retainer 1 11 QJ182QDR03.
PAGE 17
13.5 CRANKSHAFTASSY& NO. PARTS PISTON NO. DESCRIPTION QTY 1 QJ182QDR05-01 PISTON 1 2 QJ182QDR05-02 RING 1ST 1 3 QJ182QDR05-03 RING 2ND 1 4 QJ182QDR05.01 RING SET OIL 1 5 QJ182QDR05-04 PIN, PISTON 1 6 QJ182QDR05-05 CIRCLIP 2 7 QJ182QDR05.02 CONNECTINGROD ASSY 1 8 QJ182QDR05-02-01 9 QJ182QDR05-02-02 CONNECTIONGROD CAP 1 10 QJ182QDR05-02-03 CONNECTINGROD BOLT 2 13.6 NO. CENTRIFUGAL PARTS CONNECTING TIMING NO.
PAGE 18
13.8 NO. STARTER ASSY PARTS NO. DESCRIPTION QTY 1 QJ182QDP.08.01-10 Handle 1 2 QJ182QDP.08.01-11 Putt Rope 1 / / / 3 QJ182QDP.08.01-09 Clockwork Spring 1 4 QJ182QDP.08.01-03 Rotary Table 1 5 QJ182QDP.08.01-05 Spring, Return 2 6 QJ182QDP.08.01-07 Screw 1 7 GB5789-86 Bolt M6x12 5 8 QJ182QDP.08-01 \ \ \ 5 Starter Canister 7 1 \ 9 QJ182QDP.08-02 Fan Wheel \ 7 1 14 7\\\\ \ \ 13 \ \ \ \ \ 10 QJ182QDP.08.01-01 CowlingAssy, cyainder 1 11 QJ182QDP.08.
PAGE 19
13.11 CARBURETOR NO. 1 PARTS ASSY NO. DESCRIPTION QJ 182QDR 11 QTY Air Cleaner Assy 1 2 QJ182QDR11-6 Clip, Fixup I 2 3 QJ182QDR11-7 Clip, Fixup II 2 4 QJ182QDP./11-8 Air Cleaner Cover 1 5 GB6177-2000 NUT M5 6 6 QJ182QDR11-9 Core, Filtrate 1 7 QJ182QDR11-3 Hole Board 1 8 QJ182QDP.11-4 Seal Gasket, 1 9 QJ182QDR11-5 Below Shell, Air Cleaner 1 10 QJ182QDR11-2 Air Cteaner 1 11 GB6177-2000 NUT M6 1 13.12 NO. CARBURETOR PARTS \ \ ASSY NO.
PAGE 20
13.13 GENERATOR NO. CODE DESCRIPTION QTY 1 GB/T5787-86 Bolt IV15"12 2 2 QJ6500.03-04 Right Cover 1 3 GB/T5780-86 Bott M5"20 2 4 GB/T5789-86 Bott M5"12 4 5 QJ6500.03-03 Connector 1 6 GB/T5789-86 Bolt M5"12 1 7 QJ6500.03.03 Rectifier 1 8 GB/T5780-86 Bolt M10"250"1.25 1 9 QJ6000.03-02 Motor Shell 1 10 QJ6500.03.01 Rotor Assy 1 11 QJ6500.03-06 Motor cover 1 12 QJ6000.03.03.01 BEARING, needle 1 13 QJ6500.03.02-01 RotorAxis 1 14 QJ6000.03.
PAGE 21
13.15 N O. PANEL ASSY CODE DESCRI PTI ON QTY. Engine Switch 1 1 QJ6500.02.02 2 QJ6500D.01.01 Panel 1 3 QJ6500D.01-01 Bottom Shell 1 4 QJ6500.02.07 Carburetor Controller 1 5 QJ6500.02.03 Circuit Breaker 2 6 QJ3200.01.02 3-Pole Socket for USA 2 7 GB/T6177-86 Nut M4 7 8 QJ6500D.01.03 4-Pole Socket 1 9 QJ6500.02.04 DC Protector 1 10 QJ6500.02.06 Capacitance 1 11 GB/T5787-86 Bolt M6"16 4 12 GB/T6170-86 Nut M6 2 13 GB/T923-88 Nut M6 1 14 QJ6500.02.
PAGE 22
13.17 FRAMEASSY NO. CODE 1 QJ6500D.04-06 Wheel Axis Bolt 2 2 QJ6500D.04.02 Wheel 4.10/3.5 2 3 QJ6500D.04.01A Frame Jointing Assy 1 4 GB/T6177.1-2000 Nut M10"1.25 4 5 QJ6000.08.02 Shockproof Big Mounting Feet 2 6 QJ6000.08.03 Shockproof Small Mounting Feet 2 7 GB/T6177.1-2000 Nut M6 2 8 GB/T5789-86 Bolt M6"40 2 9 QJ6500D.04-01, _ Handrail 2 10 QJ6500.04-02 Handrail Jacket 2 11 GB/T6177-2000 Nut M8 10 12 GB/T5780-2000 Bolt M8"16 4 13 QJ6500D.
PAGE 23
1 4. Parts Replacement IMS-UST warrants to the original purchaser one (1) year or 60 hours from the original hours, whichever warranty period warranties comes first. that the mechanical date of purchase All costs associated are the sole responsibility will be processed without (whichever proof components is first). with the transportation, of the purchaser.
PAGE 24
PRODUCT REGISTRATION CARD For more efficient customer service, please fill out the information below and mail to International ing Service,Inc Model No. Engine Serial No.