Operation and Installation Manual
23
Operating Instructions
1.
Inspect venting system at start of each heating season.
2.
Check vent pipe from boiler to chimney for signs
of deterioration by rust or sagging joints. Repair if
necessary.
3.
Remove vent pipe at base of chimney or ue and, using
mirror, check for obstruction.
Safety Relief Valve
WARNING
Burn and scald hazard. Safety relief valve could
discharge steam or hot water during operation.
!
• Operate lever of safety relief valve, on boiler
periodically to make sure it is functioning properly.
• Safety relief valve should open before water pressure
exceeds 30 psi reading on gauge.
• If this pressure is exceeded and safety relief valve
starts leaking water when boiler is operating at normal
pressures, it should be immediately replaced.
• Corrosion can build up rapidly at valve seat and
prevent its functioning as safety device. See Figure
#11, page 13.
Start-Up And Adjustment Of Oil Burner
(See oil burner instructions for nozzle and electrode
setting)
A. Check oil burner nozzle to verify it is tight in the
adapter.
B. Check electrode setting, may have been jarred out
of position during transportation.
C. Burner mounting bolts should be tight.
D. Set room thermostat to call for heat, or jump
thermostat contacts on the boiler control.
E. Open all oil line valves.
F. Turn service switch on. Burner should start.
G. On one pipe fuel systems only, vent pump as soon
as burner starts. Allow oil to run until all traces of
air in the suction line disappear.
H. Turn “OFF” burner and install pressure gauge port
on pump.
I. Start burner again and check oil pressure per setup
charts on page 24. Adjust if necessary.
Do not set re visually.
Instruments are only reliable
method to determine proper air adjustments.
Improperly adjusted burner causes soot and high fuel bills
because of incomplete combustion of fuel oil. This in turn
may require excessive boiler maintenance, service costs,
and in some instances, house cleaning or redecorating. A
competent service mechanic should be consulted to make
proper adjustments with smoke tester, CO
2
indicator and
draft gauge.
Instructions For Proper Operation Of Boiler
Burner Unit
A ¼” diameter slot is provided in inspection cover plate to
take draft readings in combustion chamber. See Figure
#26. A ¼” diameter hole will be required in ue pipe
between boiler and barometric damper (if used) to take
draft, CO
2
, smoke and temperature readings. Adjust air
shutter on oil burner to obtain “trace” of smoke. Measure
CO
2
at this point. Increase air adjustment to lower CO
2
approximately one (1) percent. Check to insure minimum
negative .02” w.c., (water column), “overre” draft and
zero (0) smoke. If - .02”w.c. “overre” draft can not be
maintained, changes and/or modications may be required
in venting or chimney.
Following tables (page 25) are provided as guideline for
initial start-up. Final adjustments MUST be made using
combustion instruments as previously mentioned.
Check Safety Control Circuit - for satisfactory
performance after burner adjustments have been made.
1.
High limit control: remove cover and note temperature
setting. See Figure #26. With burner operating,
decrease setting to minimum point. When boiler water
temperature exceeds this set point, high limit switch
will open, shutting off power to oil burner. Return
setting to desired high limit point. Burner should
restart. Refer to instructions included with limit.
2.
Primary control and ame sensor check following:
A. Flame failure - simulate by shutting off oil supply
with hand valve while burner is on. After ame
extinguishes, control goes through recycle period
and attempts another ignition then locks out.
To restart, open oil supply valve and reset safety
switch. Refer to instructions included with burner.
B. Ignition failure - with burner off, close oil supply
valve and run through start-up procedure, The
safety switch should lock out as in ame failure.
C. Power failure - Turn off main power supply switch
while burner is operating. When burner stops,
restore power and burner should start.
If operation is not as described as above, check
wiring and controls.
OPERATING INSTRUCTIONS