LEGEND G4 Patent Pending Direct Vent Gas Insert 785ILN (NG) & 785ILP (LPG) Installation and Owner’s Manual ! WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
Table of Content FOR THE OWNER Remote Control Operation................................. 9 LOR A WA R R NTY M GR A O PR T Owner’s Information .......................................... 5 Warranty Card at the back of this manual. OR Safety and Your Fireplace ................................. 4 VA Safety Precautions ............................................ 3 CO M F Options ............................................................ 14 Lighting Instructions...................................
! Safety Precautions READ and UNDERSTAND all instructions carefully before starting the installation. FAILURE TO FOLLOW these installation instructions may result in possible fire hazard and will void the warranty. Prior to the first firing of the fireplace, READ the Owner’s Information section of this manual. DO NOT USE this appliance if any part has been under water.
Safety and Your Fireplace ! Safety and Your Fireplace Please Read and Carefully Follow all Safety Warnings and Operating Instructions Contained in Your Owners Manual (Replacement Manuals are available by contacting our service department at 1-800-468-2567 or visit www.valorfireplaces.com). Please Follow These Important Child Safety Precautions and Recommendations, 4 • Parts of your Valor Fireplace become extremely hot while in operation.
Owner’s Information ! WARNING EXTREMELY HOT!!! • READ the SAFETY information on pages 3 and 4 of this manual BEFORE operating your gas heater. • Some parts of your fireplace are EXTREMELY HOT, particularly the GLASS window. • DO NOT LET CHILDREN touch the glass or any parts of your fireplace even after it is turned off as it is still hot. • USE THE BARRIER SCREEN provided with the front or trim or a GATE to reduce the risk of burns. • Keep the remote control handset OUT OF REACH of children.
OWNER’S INFORMATION Owner’s Information Cleaning ! WARNING WARNING DO NOT TOUCH THE GLASS WHILE IT IS HOT! Let the fireplace cool first before cleaning it. Important - Glass cleaning - Mineral deposits One of the by-products of the combustion process in a gas appliance is a mineral which can show up as a white film on the ceramic glass of the viewing door. The composition of the deposit varies widely from various locations and also from time to time in the same location.
OWNER’S INFORMATION Owner’s Information 3. Apply light hand pressure against the window frame sides to bed-in the window seal. 4. If the Hot Glass Warning plate has been removed from the front lower corner of the window, reinstall it by sliding it between the glass and the frame as indicated. The appliance area must always be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.
OWNER’S INFORMATION 5. 6. 7. 8. Owner’s Information Replace the cover and screw in place. Reconnect the battery box. Put the battery box back in its position. Reinstall the left access door. Remote Control Handset Wall Holder Your fireplace equipment includes a wall holder to store the handset. If it hasn’t be installed, refer to the instructions further on in this manual for the installation.
OWNER’S INFORMATION Remote Control Operation NOTE: Before using the remote control system for the first time, the receiver and the handset must be synchronized. See the section Remote Control Initial Set-up on page 32 of this manual. Current temperature (F or C) IMPORTANT: BEFORE YOU BEGIN, please note that on this system, the settings of time, temperature and automatic ON/OFF can only be programmed when the function display is flashing. Be patient when programming as it can take a few seconds to set.
OWNER’S INFORMATION Remote Control Operation • Press and hold (small flame) button to decrease flame height or to set the appliance at pilot flame. • For fine adjustment tap the (large flame) or (small flame) buttons. MODES OF OPERATION • Briefly pressing the SET button changes the mode of operation in the following order: MAN TEMP → → → → to Express Low and High Fire • Double-click (small flame) button. “LO” will be displayed. NOTE: Flame goes to high fire first before going to designated low fire.
OWNER’S INFORMATION Remote Control Operation • • - Nighttime Setback Temperature Mode (Appliance must be in standby mode; pilot ignited) - The room temperature is measured and compared to the Nighttime Setback temperature. The flame height is then automatically adjusted to achieve the Nighttime Setback Temperature. TEMP TO OPEN AND CLOSE DOUBLE BURNER (785 fireplace models only) NOTE: The rear part of the double burner cannot be activated manually: it can only function with the remote control.
OWNER’S INFORMATION Remote Control Operation SETTING THE ON / OFF TEMPERATURES SETTING THE “NIGHTTIME SETBACK” TEMPERATURE SETTING THE “DAYTIME” TEMPERATURE Default Settings: Default Settings: TEMP (moon), “--” (OFF) (sun), 23ºC / 74ºF • Briefly press SET button to scroll to TEMP TEMP (sun) mode. Hold the SET button until the TEMP flashes. • Press (large flame) button to increase the Daytime Set Temperature. • Press (small flame) button to decrease Daytime Set Temperature.
Remote Control Operation OWNER’S INFORMATION SETTING P1 OFF TIME SETTING PROGRAM TIMERS • You can program two periods of time between 12:00 am and 11:50 pm in each 24-hour cycle. • The Programs P1 and P2 must be set in the following order during a 24-hour cycle: P1 , P1 , P2 and P2 . • The icon indicates the beginning of the period (ON) and the icon indicates the end of the period (OFF). • If P1 = P1 or P2 = P2 , the programming is cancelled.
OWNER’S INFORMATION Remote Control Operation Timer Programming Example (default temperatures shown) 6:00 a.m.— P1 Start time ☼ Set temp 4:00 p.m.— P2 Start time 8:00 a.m.— P1 ☽ End time ☼ 74˚F Set temp 10:00 p.m.— P2 ☽ End time ☼ ☽ 40˚F AUTOMATIC TURN DOWN • No communication. If there is no communication between the receiver and the handset for a period of 6 hours, the appliance goes into pilot mode. • No change in flame height.
Lighting Instructions OWNER’S INFORMATION FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly D ¿UH RU H[SORVLRQ PD\ UHVXOW FDXVLQJ SURSHUW\ GDPDJH SHUVRQDO LQMXU\ RU ORVV RI OLIH A. This appliance has a pilot which must be lighted by hand or by remote control. Follow these instructions exactly. To save gas, turn the pilot off when not using the appliance for a prolonged period of time.
QUALIFIED INSTALLER Specifications Approval & Codes *High Altitude Installations This appliance is certified to ANSI Z21.88a-2012 / CSA 2.33a-2012 American National Standard / CSA Standard for Vented Gas Fireplace Heaters for use in Canada and USA, and to CGA 2.17-91 High Altitude Standard in Canada. This appliance is for direct vent insert installations. Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370 m) above sea level.
QUALIFIED INSTALLER Overview This appliance may ONLY be installed in an existing unaltered, functioning solid-fuel burning fireplace with a working flue and constructed of non-combustible material. DO NOT install into combustible construction. This appliance is NOT APPROVED for installation with a zero clearance kit. ! WARNING WARNING Some materials or items, although safe, may discolor, shrink, warp, crack, peel, and so on because of the heat produced by the fireplace.
QUALIFIED INSTALLER Dimensions 33” (838 mm) 24” (610 mm) 3” (76 mm) 6’ (1.9 m) Fan power cord Optional fan 3” (76 mm) 15” (381 mm) 3” (76 mm) 4” (102 mm) Trim (sold separately) 10” (254 mm) Gas line approx. 24“ (610 mm) of flex protruding from sheet metal box 6’ (1,8 m) fan power cord outlet Gas line access 23” (584 mm) Valve access panel Optional fan 15” (381 mm) Alternate gas line access hole. 12” (305 mm) of flex protruding from sheet metal box if using this access hole.
QUALIFIED INSTALLER Clearances !WARNING WARNING Some materials or items, although safe, may discolor, shrink, warp, crack, peel, and so on because of the heat produced by the fireplace. Avoid placing candles, paintings, photos, and other items sensitive to heat around the fireplace.
QUALIFIED INSTALLER Venting Typical Vent Installation See list of approved venting accessories on page 36 of this manual. NOTE: Flexible co-linear vent pipes may only be installed into existing non-combustible solid-fuel burning fireplaces and chimneys. Terminal Cap Vent Location The vent terminal must be located through the roof. This direct vent appliance is designed to operate when an undisturbed airflow hits the outside vent terminal from any direction.
Installation Planning QUALIFIED INSTALLER Only qualified licensed or trained personnel should install this appliance. Installer—READ THIS FIRST 1. YOU NEED TO KNOW FROM THE HOMEOWNER what accessories (surround, screen, fan/blower, etc.) will be installed with this fireplace; 2. Unpack the appliance. 3. Check that you have everything. 4. Clean cavity, chimney, ash dump, and clean-out. 5. Install venting pipes. 6. Attach conversion plate to existing fireplace. 7. Remove window. 8.
QUALIFIED INSTALLER Existing Fireplace Preparation Gas Line Routing Combustible Mantels Plan the routing of the gas line before proceeding. Utilize the existing hole for the gas line of the factorybuilt fireplace. Combustible mantel clearances must conform to those required for the original solid-fuel fireplace into which the 785 is being installed. If the fireplace has no access hole, carefully drill an access hole of 1.5 inch (38 mm) or less through the lower sides or bottom of the firebox.
QUALIFIED INSTALLER Appliance Preparation Window Removal The window is held in place by a spring-loaded lever on each side. 1. To remove the window, locate the levers on each side of the window towards the top. Using your finger, pull the lever towards you and unhook it from the window frame bracket. 2. Gently pull the top of the window outward. 3. Lift the window out of its bottom railing and set it aside in a safe place to avoid damage.
QUALIFIED INSTALLER Appliance Preparation Venting Installation IMPORTANT: This appliance’s venting system is room sealed and therefore, does not require room air to be used in the combustion process. 1. Rough-in two 3” diameter vent liners into the existing chimney system from the roof. Be careful not to tear or damage the liners in the process. It may be easier to install both liners at the same time rather than one at a time.
QUALIFIED INSTALLER Supply Gas Installation The gas supply inlet connection is a 1/2” NPT female. Gas shut-off valve supplied on the end of stainless steel flexible connector. Flex connector is located on the left hand rear corner of the appliance. Pressure Test Points The minimum supply pressure is given in the section Specifications of this manual—page 16. All piping and connections must be tested for leaks after installation or servicing. All leaks must be corrected immediately.
QUALIFIED INSTALLER Supply Gas Installation Alternate Inlet Connection In cases where local codes do not permit the flex connector to be used inside the appliance case, reconnect the flex connector outside of the appliance case. A cut-out is provided in the appliance case for this purpose. Use common elbow and fittings (not supplied) to redirect the position of the flex connector. NOTE: the flex connector bend radius must be no smaller than the size of a golf ball (approx. 1-3/4” or 44 mm). Cut-out 1.
Burner Removal and Reinstall The ceramic panels can be installed without removing the burner. However, you can remove the burner for additional space if desired. 1. Remove the 2 screws fixing the rear of the burner to the manifold bracket as indicated. Do not remove the air shutter screws. QUALIFIED INSTALLER 2. Grab the burner as indicated and gently pull up the rear first and then the front. Be careful not to hook the pilot hood as you pull the burner up. Pilot Air shutter screw Burner screw 3.
QUALIFIED INSTALLER Ceramic Logs Installation Unpack the ceramic logs very carefully to avoid damaging them. Install the logs as shown below. Please note that the position of the logs is critical to insure proper performance of the appliance. When placing the base and middle logs, rotate them a little bit to anchor them into position. 1. Place the rear log on the back of the ember bed locating its right-hand end over the key in the ember bed.
Ceramic Logs Installation QUALIFIED INSTALLER 4. Place the center base log locating its notch on the key in the ember bed as indicated. The darkened part of this log should be on the left side. m tto bo 5. Place the right-hand base log locating its notch on the key in the ember bed as indicated. m tto bo 6. Place the right-hand middle log locating its notch on the key in the ember bed as indicated. om bott 7.
QUALIFIED INSTALLER Ceramic Logs Installation 8. Place the right-hand cross log locating its notch on the key on the top of the rear log as indicated. Rest the front end of the log centered on top of the center base log.
QUALIFIED INSTALLER Window Refitting 1. To refit the window, place it in its bottom railing and rotate its top against the firebox. 2. While you hold it, pull the side levers back into the window brackets on each side. IMPORTANT: To ensure a safe operation, verify that the levers are hooked properly to the window tabs; then, pull out the top of the window and release it to insure the springs return it. Window frame Bottom railing 3.
QUALIFIED INSTALLER Remote Control Initial Set-up The receiver and the handset of the remote control system must be initially synchronized before the first use. 1. Remove the cover of the battery box (1 screw). 5. With a sharp object, press and hold the receiver’s reset button until you hear one short and one long beeps. Release the reset button after the second beep. Battery box Battery box connection Remove cover 2. Insert alkaline batteries in the battery box and handset. 3.
Operation Check & Aeration Settings Adjustment In a few unusual installations, the flame picture may be improved by adjusting the aeration. The need for adjustment should be determined only by operating the appliance with the ceramic logs and window installed. Operation Check Turn the fireplace flame up and down using the remote control to confirm that the full range of inputs is achieved—see the remote control operation instructions on pages 9–14.
QUALIFIED INSTALLER Side Shrouds Installation The side shrouds are required to install the front on the appliance. They are supplied with the engine. Fit them to the appliance outer case as indicated (2 screws/side). Door hinge tabs should face inwards Front, Trim and Barrier Screen Installation Install the front or trim chosen by the customer for their fireplace. Install as well the barrier screen which is provided with the front or trim.
Wiring Diagram Latching Solenoid Valve QUALIFIED INSTALLER Optional Wall Switch Kit 1265WSK Connector Yellow Optional Fan 795CFK Control Module Red Remote Battery Box 4 AA Batteries GV60 Wiring Diagram 35
QUALIFIED INSTALLER Approved Venting Components Approved Direct Vent Suppliers for Valor Models 700, 739, 780, 785 and RF24DV RLH INDUSTRIES HSDV4658-1313 — — SV4CGV — — — — — — — — — — 3PDVCV High Wind Co-axial 46DVA-VCH Extended Co-axial 46DVA-VCE Co-linear — — HS-C33U-99 4DVC 4DH-1313 MILES INDUSTRIES SECURE VENT — 46DVA-VC AMERIVENT ICC EXCEL DIRECT TM-4VT DURA-VENT Vertical Termination Caps Vent Adapters / Couplers Aluminum Flexible Liner Flashings 36 4DT-VC Standar
OWNER’S INFORMATION WA TY N A RR M GR A O PR T LOR OR If you have a problem with this unit, please contact your dealer or supplier immediately. Under no circumstances should you attempt to service the unit in any way by yourself. The warranties in paragraphs 1 and 2 are provided only to the first purchaser/user of this unit, are not transferable and are subject to the conditions and limitations in paragraphs 3, 4 and 5.
OWNER’S INFORMATION Spare Parts Description Part Number Code 1 Exhaust Slide Assembly 4002287 40 Injector nut 420K464 2 Exhaust Slide Gasket 4000176 41 Air shutters (2) 4002590 3 Restrictor enclosure 4002330 Front - Injector elbow #500 NG 4002606 4 Metal strip 4002329 Front - Injector elbow #150 LPG 4002867 5 Restrictor assembly 4002707 Rear - Injector elbow #360 NG 4002607 6 Coil spring 4002605 Rear - Injector elbow #280 LPG 4002866 7 Rod support 4002331 43 Auxiliary
Spare Parts Code Description 63 Left side panel Part Number a Ledgestone b Enamel black c Ceramic fluted black 4002377 d Valor red brick 4002382 64 OWNER’S INFORMATION 4002365 4002371EB Right side panel a Ledgestone 4002366 b Enamel black c Ceramic fluted black 4002378 d Valor red brick 4002383 65 Hot glass warning plate 4003093 4002372EB 39
OWNER’S INFORMATION Spare Parts 1 58 3–7 59 57 2 8 9 10 56 52 55 54 53 9 51 14 11 13 12 65 15 16 17 60 18 19 29 19 22 21 61 F 20 63 23 62 26 27a, 27b 64 41 40 30 32 – 38 43 46 47 49 48 39 45 40 R 25 31 50 42 44
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