INCORPORATED 4282 Reynolds Drive Hilliard Ohio, 43026 1(800) ACPOWER www.vanner.
INCORPORATED Owner's/Installation Manual Notes: 2 Copyright 2001 Vanner Inc. 4282 Reynolds Dr. Hilliard Ohio 43026 Phone: (614) 771-2718 FAX: 614-771-4904 www.vanner.com RE-ACM-Owners_Man_R01a.doc RE-ACM Owners/Installation Manual Rev 0.
INCORPORATED Table of Contents TABLE OF CONTENTS 1 INTRODUCTION............................................................................................................................................... 5 2 SPECIFICATIONS AND FEATURES............................................................................................................. 6 AC Transfer Switch...........................................................................................................................................
INCORPORATED Table of Contents List of Tables T 1 TABLE 2.0-1 RE-ACM AC CONTROL MODULE SPECIFICATIONS ......................................................................... 7 List of Figures F 1 FIGURE 2.0-1 AC CONTROL MODULE ................................................................................................................... 6 F 2 FIGURE 4.0-1 AC CONTROL MODULE FRONT AND SIDE VIEW ............................................................................ 12 F 3 FIGURE 4.
INCORPORATED 1 Introduction INTRODUCTION Thank you for purchasing a Vanner RE-4500DGT Renewable Energy Inverter System. We are confident that you will be satisfied with its performance and its many features. With proper installation and care, you can look forward to years of service from this high performance product. “RE-ACM” stands for Renewable Energy System AC Control Module.
INCORPORATED 2 Specifications and Features Specifications and Features The block diagram shows the components of the RE-ACM system. F 1 Figure 2.
INCORPORATED Specifications and Features T 1 Table 2.
INCORPORATED 2.1 Specifications and Features Standard Features 1. Includes most requirements for utility, load, bypass, and AC generator connections, breakers, and switches in a convenient assembly. 2. Eliminates “box clutter” caused by normal integration of Utility, AC Generator, and load Circuit Breakers. 3. Slotted mounting holes allow easy mechanical integration. 4. Entry/exit knockouts allow easy integration (no conduit required) to interface to RE-4500 and REDCM. 2.
INCORPORATED 3 Important Safety Precautions SAFETY INSTRUCTIONS Warning Labels Please READ ME SAVE THESE SAFETY INSTRUCTIONS! It should be noted that hazardous voltages are associated with this product. This unit has connections to AC at lethal amperages and voltages. Installation should only be done by qualified personnel and in compliance with local regulations and codes. Special care must be taken in working around the RE-ACM System in order to avoid hazardous voltages and currents.
INCORPORATED GND Important Safety Precautions Ground -This symbol denotes that this termination is used for a ground connection (Green wire). 3.1 SAFETY INSTRUCTIONS README WARNING! Before you install and use your RE SERIES AC Power Inverter, Read and save these safety instructions! WARNING! This manual contains important safety and operating instructions for the Vanner Incorporated RE Power Inverter as prescribed by Underwriters Laboratories (UL).
INCORPORATED Important Safety Precautions 4. Vanner recommends that all AC electrical wiring be performed by a licensed electrician or a qualified technician to ensure compliance with all applicable national and local wiring regulations. 5. To avoid a risk of fire and/or electrical shock, always verify wiring connections are in good electrical condition. All external conductors must use proper wire size to avoid dangerous overheating or diminished performance. 6.
INCORPORATED Component Identification and Description of Operation 4 COMPONENT IDENTIFICATION This section will give the reader an idea as to location and description of various features of the RE-ACM. Note that at the top of the unit is a raceway with terminations for connecting DC and Control Signals, and at the bottom of the unit is a raceway for the routing and termination of AC power lines. F 2 Figure 4.
INCORPORATED Component Identification and Description of Operation F 3 Figure 4.
INCORPORATED Component Identification and Description of Operation (3) Knockout Entry/Exit for AC Wiring and Raceway This knockout provides for the routing and termination of AC Wiring from the Grid and to the AC load to be powered from the RE-4500 Inverter/Charger. This knockout also matches up with the AC knockout on Vanner accessories such as the RE-4500 and the DC Control Panel. This knockout is a standard size 1.701” to accommodate 1 ¼ “ conduit.
INCORPORATED Component Identification and Description of Operation F 5 Figure 4.0-4 AC Raceway Terminations FRONT INVERTER IN LEFT INVERTER OUT UTILITY IN GENERATOR IN RIGHT L1 N L2 GND L1 N L2 GND L1 N L2 GND L1 N L2 GND BACK (6) Mounting Bolt Slots (7) AC Selector Switches This set of switches allow the selection of the AC source to which the Inverter will connect. It either sources from the AC Generator or the AC Utility.
INCORPORATED 5 Installation and Start-up INSTALLATION and START-UP This section will provide the user with information to install the RE-ACM into a power system. 5.1 Installation and Start-up This installation procedure is to provide a method for installation of the RE-ACM. Please refer also to the RE-4500 Owners Manual for information on installing the Inverter. Unpacking the ACM 1. Inspect the shipping container and equipment for loose or damaged parts.
INCORPORATED 5.2 Installation and Start-up AC Utility/Load Wiring Installation Procedure WARNING Before proceeding with the AC wiring, verify that the inverter is OFF and that the inverter is NOT connected to the battery. Serious or fatal electrical shock may occur. Note: It is recommended that all AC wiring be done with 10 AWG 90ºC wire. Make certain that the wiring conforms to National and Local Electric Codes. F 6 Figure 5.
INCORPORATED Installation and Start-up The Output Neutral is Not Bonded to Ground internally. All of the ACM’s electrical connections are labeled. Place ALL Disconnects on the ACM and Service Disconnects in the OFF position to avoid electrical shock. Remove the access covers to the DC and AC raceways. F 7 Figure 5.2-2 ACM AC Raceway Connections FRONT INVERTER IN LEFT L1 INVERTER OUT L2 N L1 GND L2 N UTILITY IN L1 GND L2 N GENERATOR IN L1 GND RIGHT L2 N GND BACK F 8 Figure 5.
INCORPORATED Installation and Start-up Verify that the AC utility cables are still disconnected from the AC Utility. Insert AC utility cables through the entry/exit port and into the AC wiring raceway. Connect L1, N, L2 and ground to the appropriate terminals in the terminal strip and torque each of the AC terminal screws to 15 inch pounds. Re-torque after 30 days.
INCORPORATED Installation and Start-up F 10 Figure 5.3-2 RE-4500 to RE-ACM DC Connections RE24-ACM RE24-4500DGT Generator Contacts Start Run 8 Conductor Control Cable ON INV ERT ER AC Power Inverter System UTIL ITY BAT TER Y GEN TEM P CHA RG ER GND +24VDC L1 AC LOADS AUTOMATIC UTILITY OFF MANUAL GENERATOR AC SELECTOR L2 5.4 Final Inspection 1. Verify AC and DC wiring installations. Verify that all connections are tight. Secure all wiring and replace the AC Raceway cover. 2.
INCORPORATED Preventive Maintenance and Trouble Shooting Procedure 6 Preventive Maintenance and Trouble Shooting Procedures Preventive Maintenance For continued reliability and safety, a monthly maintenance program should be implemented to include the following: 1. Check to insure that all wiring connections are tight, secure and corrosion free. 2. Examine connectors, indicators and switches for cracks and breaks. 3. Examine any surfaces that are discolored or deformed due to excessive heat.
INCORPORATED 7 7.1 RE Owner's Manual APPENDIX Warranty NORTH AMERICAN LIMITED WARRANTY Vanner Inc., doing business as The Vanner Inc., referred to herein as Vanner, warrants that this product is free from defects in materials and workmanship for a period of two (2) years from date of installation or two and one half (2 1/2) years from date of manufacture, whichever is less if and only if the following requirements are complied with: 1.
INCORPORATED 7.2 RE Owner's Manual Application Notes Please refer to the Vanner Incorporated Web site for Application notes at: http://www.vanner.com 7.3 Applicable Documents National Electric Code 1999 NEC Article 690 UL-1741 IEEE-929 1 G.A. Kern, R.H.Bonn, J. Ginn, S. Gonzalez Results of Sandia National Laboratories Grid-Tied Inverter Testing, July 1998 23 Copyright 2001 Vanner Inc. 4282 Reynolds Dr. Hilliard Ohio 43026 Phone: (614) 771-2718 FAX: 614-771-4904 www.vanner.
INCORPORATED RE Owner's Manual Vanner Inc. 4282 Reynolds Drive Hilliard, Ohio 43026 1-800-AC POWER (1-800-227-6937) Tel: 614-771-2718 Fax: 614-771-4904 www.vanner.com e-mail: pwrsales@vanner.com Manual Part Number TBD Printed in USA 24 Copyright 2001 Vanner Inc. 4282 Reynolds Dr. Hilliard Ohio 43026 Phone: (614) 771-2718 FAX: 614-771-4904 www.vanner.com RE-ACM-Owners_Man_R01a.doc RE-ACM Owners/Installation Manual Rev 0.
