SPARE PART AND OPERATION MANUAL Form 109 (01/11) FOOD MIXER Model W80, W100N, W150PL 1993 to Present
Caution -READ BEFORE OPERATING- Caution Varimixer recommends that mixer operators be at least 18 years of age and be thoroughly trained on the use of the mixer. Varimixer recommends that the following precautions be adopted to help make the mixer operation safer and more efficient. ........- All operators should be at least 18 years of age. - All operators should be thoroughly trained before being allowed to operate the mixer. - NEVER reach into the bowl when the mixer is running.
LIMITED WARRANTY Varimixer warrants its commercial mixers to the original purchaser against defects in material or manufacture for a period of one year from the date of original purchase, subject to the following exclusions and limitations. EXCLUSIONS The warranties provided by Varimixer do not apply in the following instances: 1. In the event that the equipment is improperly installed.
TABLE OF CONTENTS W80-W100PL Installation Instructions...................................................................................................4 Operating Instructions.....................................................................................................5 Cleaning-Maintenance....................................................................................................6 Belt Adjustments and Removal..................................................................................
Read this page entirely BEFORE beginning installation. VARIMIXER INSTALLATION INSTRUCTIONS UNDER NO CIRCUMSTANCES ARE THE SPEED LEVER, BOWL LIFT LEVER, OR THE BOWL ARMS TO BE USED TO MOVE THE MIXER INTO PLACE. DAMAGE WILL RESULT TO THE UNIT. IT IS RECOMMENDED THAT THE TOP LID BE REMOVED BEFORE MOVING THE UNIT. The mixer must be mounted with the rubber feet, which neutralize both shaking and rusting. Spacers can be inserted under the mixer’s feet if the floor is uneven.
OPERATION OF THE MIXER: A) Open the bowl screen and place the bowl in the bowl arms. Note: The bowl arms must be in lowest position and the bowl must be pushed all the way into the bowl arms. (Fig.3). B) Place the mixing tool in the bayonet shaft. The pin on the tool must be turned into the bayonet hole (fig.2). C) The bowl is raised to working position by a clockwise turn of the button for bowl lift. Ensure that the bowl is placed correctly. Close the bowl screen.
Correct use of tools: Maintenance and Lubrication: Whips should never be struck against hard objects, this will decrease the life of the tool. Recommended applications for tools: Whip Cream Egg Whites Mayonnaise and the like. Beater Cakes Waffles Muffins and the like. Hook Pizza Bread Donut Doughs and the like. The variable speed pulleys must be lubricated regularly, i.e. a lubrication interval of approx. 60 hours of operation or once a week.
List of Errors Possible Solutions A rattling sound from the closed part of the mixer. Adjustment of special v-belt The mixer starts “striking” when kneading dough Adjustment of special v-belt which normally causes no problems. The mixer changes its speed by itself. Adjustment of special v-belt The minimum and the maximum speeds are changing. Adjustment of speed. The bowl is too tight or too loose. Adjustment of bowl fixing The tool hits the sides of the bowl. Adjustment of bowl centering .................
Adjustment of bowl centering: First find the present bowl centering: mount the beater and the bowl, then raise the bowl arms up to normal working position. With your hand turn the beater, and then measure the distance between beater and bowl edge. By removing the rear covering, the bowl arm guide plate is now accessible (E). Loosen the screws (D) and move the bowl arm guide plate in the required direction. Again turn the beater and measure the distance between beater and bowl.
Product Dough, Bread-65%AR Dough, Pizza-50% AR Dough, Donut-Yeast Dough, Donut-Cake Pie Dough Cookie, Dough Muffins Mashed Potatoes Pancakes, Waffles Whipped Cream Cake, Layer Eggs & Sugar Icing , Fondant Egg Whites Cake, Cup Cookies, Sugar % AR=weight of liquids weight of flour W80 W100 105 Lbs. 90 Lbs. 80 Lbs. 60 Lbs. 69 Lbs. 68 Lbs. 90 Lbs. 58 Lbs. 35 Qts. 16 Qts. 92 Lbs. 40 Lbs. 50 Lbs. 2.5 Qts 140 dz. 132 dz. 155 Lbs. 135 Lbs. 150 Lbs. 140 Lbs. 95 Lbs. 105 Lbs. 125 Lbs. 76 Lbs. 44 Qts. 20 Qts.
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Machine Column W80-W100 Fig. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.
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Bowl Lift Microswitches W80-W100 Fig. No. 1. 2. 3. 4.
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Manual Bowl Lift (W80 Only) Fig. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 24A. 25. 26. 27. 28. 29. . W80 Description 15-65 60-63 81-68 81-83 60-110 STA 2020 STA 3408 STA 3462 STA 5088 STA 5827 STA 6205 STA 6370 31-128 100-62M STA 3308 81-71.10 81-71.5M 81-600M 81-71 STA 6205 81-67.1 81-86.
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Power Bowl Lift W80-W100 Fig. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 13B. 13C. 13D. 13E. 13F 13G. 14. 15. 16. 16A. 17. 18. 19. 20. 21.
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Planetary Head W80-W100 Fig. No. 1. V-Belt (Must be changed as a set) 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 42A 43.
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Transmission W80-W100 Fig. No. Description W80 W100 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 14A. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49.
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Speed Lever System W80-W100 Fig. No. 1. 1A. 2. 3. 4. 5. 6. W80-W100 Description 80N-47M 100N-47M 30N-47.10 30N-47.
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Attachment Drive (W80 Only) Fig. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 27A. 28. 28A. 29. 30. 31. 32. 32A. 34. 35. 35A 36 36A. 37. 37A. 38. 38A. 39.
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Bowl Screen W80-W100 Fig. No. Description W80-W100 1. 1A. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 17A 18. 18A. 19.
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Electrical Control Panel W80-W100 1998-Present Fig. No. 1. 2. 3. 4. 5. 6. 7. 8. 10. 11. 12. 12A. 13. 14. 15. 16. 16A. 17. 18. 19. 20.
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Electrical Power Supply W80-W100 1998-Present Fig. No. Description W80-W100 1. 2. 3. 3A. 4. 5 5A. 6. 7. 8. 9. 10. Fuse Fuse Holder Contactor 220V Contactor 480V Auxiliary Switch Thermal Overload 11-16 Amps Thermal Overload 4-6.2 Amps Relay 24VDC IDEC RH1B-U Relay Socket LINAK Power Bowl Lift Control Transformer 220v/31v Rectifier 20E-418 20E-416 100-88.5 20-88.91 20-88.47 20-88.24 20-88.21 140E-420 140E-421 100N-86.01 60E-430.
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Accessories W80-W100 Fig. No. 1. 2. 2A. 3. 4. 5. 6. 6A 7. 8. 9. 10. 10A 11. 12. 13. 14. 15. 15A. 16. 17. 18. 18A. 18B. 19. 19A. 20. 21. 21A. 22. 23. 24. 24A. 25. 26. 26A. 26B. 27. 27A 28. 29. 29A.
W80-W100 Wiring Diagram with Power Bowl Lift 1988-1996 34
W80-W100 Wiring Diagram with Power Bowl Lift 1988-1996 35
W80-W100 Wiring Diagram with Power Bowl Lift 1996 36
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W80-W100 Front Panel Wiring Diagram with Power Bowl Lift 2005-Present 38
W80-W100 Power Supply Wiring Diagram with Power Bowl Lift 2005-Present 39
Varimixer 14240 South Lakes Drive Charlotte, NC 28273 (800) 222-1138 www.varimixer.
