Owner’s Manual VIVARO Operation, Safety and Maintenance Reproduction or translation, in whole or in parts, is not permitted without prior written consent from Vauxhall Motors Ltd. All rights as understood under the copyright laws are explicitly reserved by Vauxhall Motors Ltd. All information, illustrations and specifications contained in this manual are based on the latest production information available at the time of publication. The right is reserved to make changes at any time without notice.
VAUXHALL Vivaro Operation, Safety, Maintenance
-2 Data specific to your vehicle Please enter your vehicle’s data here to keep it easily accessible. This information is available under the section "Technical data" as well as on the identification plate.
-1 Your Vivaro Make use of the Owner's Manual: Your vehicle represents an intelligent synthesis of advanced technology, outstanding safety, environmental compatibility and economy. z Its "In Brief" section will give you an initial overview. z The table of contents at the start of the Owner’s Manual and in each individual chapter will help you find your way. z Its index will help you find what you want. z It will familiarise you with the sophisticated technology.
Contents Commitment to customer satisfaction: Our aim: to keep you happy with your vehicle. All Vauxhall Authorised Repairers offer first class service at competitive prices. Experienced, factory-trained technicians work according to factory instructions. Your Authorised Repairer can supply you with GENUINE VAUXHALLAPPROVED PARTS, which have undergone stringent quality and precision checks, and of course useful and attractive VAUXHALL-APPROVED ACCESSORIES.
2 In brief In brief Key numbers, Code numbers Remove key number from key. The key number is given in the vehicle papers and in the Car Pass 3. Immobilizer, radio 3: the code numbers are given in the Car Pass and Radio Pass respectively. Do not keep the Car Pass and Radio Pass in the vehicle. 6 Further information - see pages 37, 38.
In brief Adjusting the seat back: Pull release lever Adjusting the lumbar support 3: Turn handwheel Move seat back to suit seating position, it will lock in position when the lever is released. Adjust lumbar support to suit personal requirements. Do not lean on seat backrest whilst adjusting it. 3 Adjusting arm rest support 3: Adjust arm rest support to suit personal requirements. z Raise armrest in increments to desired height. z To reposition, fully raise armrest before lowering.
4 In brief 9 Warning Disregard of these instructions may lead to injuries or endanger life. Vehicle passengers should be informed accordingly. 6 Further information - see page 47. Adjusting seat height 3: Pull lever at side Lift lever and remove weight from seat to raise it or press down on seat with body weight to lower it. Never adjust the driver’s seat whilst driving. It could move in an uncontrolled manner when the lever has been pulled. 6 Seat position – see page 47.
In brief 6 Seat belts – see pages 57 to 59, airbag systems 3 – see page 61, seat position – see page 47. Steering wheel adjustment: Adjust position Adjust the steering wheel only when the vehicle is stationary. Move the unlocking lever upwards, adjust the wheel to the desired position, then release the lever. Push the lever firmly downwards to ensure that the wheel is locked in position. 6 Airbag systems - see page 61.
6 In brief Turn switch to right: switch operates righthand mirror. Switch in central position: mirror adjustment is off. The lower aspherical mirrors are not adjustable. Adjust interior 3 and exterior mirrors: Swivel to appropriate position Electrically adjustable exterior mirrors 3: Switch in door panel Move lever on underside of interior mirror housing to reduce dazzle at night. Operational with the ignition on or off. 6 Further information - see page 74.
In brief Starter switch: Diesel engine St = Ignition off A = Steering unlocked, ignition off M = Ignition on: preheat (page 17) D = Start - (transmission in neutral) Petrol engine St = Ignition off A = Steering unlocked, ignition off M = Ignition on D = Start - (transmission in neutral) 6 Electronic immobilizer - see page 38. Releasing the steering column lock: To release the lock, move steering wheel slightly and turn key to position ‘A’ 6 Remove key and lock steering wheel - see page 18.
8 In brief
In brief Page 1 Page Drink holder ....................................... 55 13 Coin tray 2 Door window defroster vent............. 83 14 Bonnet release lever ......................... 46 3 Side ventilation jets........................... 83 15 Starter switch ...................................... 7 4 Passenger airbag 3 .......................... 61 5 Centre ventilation jets....................... 82 6 Triple information display 3 ............ 29 Colour information display 3...........
10 In brief Control indicators Ü Not used 9 Headlight dipped beam: see pages 12, 75. P Headlight main beam: see pages 12, 75. r Fog tail light: see pages 12, 77. > Front fog lights 3: see pages 12, 77. u Anti-lock brake system 3: see page 115. 8 C o Diesel particle filter 3: see page 104. Stop engine: see page 21. Engine immobiliser: see pages 21, 38. A Service 3: see page 21. O Turn signal lights: see pages 13, 76. Y Fuel level: see pages 21, 100, 163. U Door open 3: see pages 23.
In brief Lighting 7 Light switch: see pages 12, 75. 0 Parking lights: see pages 12, 75. 9 Dipped beam: see pages 12, 75. P Main beam: see pages 12, 75. > Front fog lights 3: see pages 12, 77. Heating and ventilation x Windscreen wiper Fan switch: see page 82.
12 In brief Light switch: 7 = Off 0 = Parking lights 9 P = Dipped or main beam 6 Headlight warning device - see page 18, further information - see page 75, Automatic dipped beam activation 3 - see page 76, headlight range adjustment - see page 76, headlights when driving abroad - see page 78, daytime running lights 3 - see page 75.
In brief Turn signal lights: Lever in rest position Upwards = Right turn Downwards = Left turn When the steering wheel is turned back, the lever automatically returns to its original position. This will not happen when making a minor steering manoeuvre such as lane changing. When lane changing, move lever part way to first stop. When released, lever will spring back. For operation of the turn signal lights when towing - see pages 20 and 122.
14 In brief Windscreen wiper: Move lever downwards K = Timed interval wipe 1 = Slow 2 = Fast Return the lever to its original position to turn off. Automatic wiping with rain sensor 3: Move lever downwards K = Automatic wiping with rain sensor 1 = Slow 2 = Fast The rain sensor detects the amount of water on the windscreen and automatically regulates the windscreen wiper frequency.
In brief Back door and tailgate window wash wipe system 3: Rotate switch 0 = Off e = Wiper f = Wash Wash fluid is sprayed onto the window when the lever is moved to the second position. The switch is spring loaded and will return to the ’wiper’ position when released. Check regularly that the window wash system is operating efficiently. 6 Further information - see page 153.
16 In brief Before driving check: z Tyre pressures and condition. z Engine oil level and fluid levels in engine compartment (see pages 145 to 148). z All windows, mirrors, exterior lighting and number plates free from dirt, snow and ice and operational. z Objects are securely located and will not be thrown forward in the event of sudden braking. z Seats, seat belts and mirrors correctly adjusted. z Brake operation.
In brief Starting, diesel engine: Transmission in neutral Depress clutch Do not accelerate Turn key to M When preheating control indicator goes out 1), turn key to D Drying misted-up or iced-up windows: Set the temperature switch to red and fan to position 4, set air distribution to V 6 Electronic immobilizer - see page 38, further information - see pages 96, 97, 99. 6 Heating, ventilation - see page 81, air conditioning system - see page 85.
18 In brief Warning buzzers While driving: z Operating the indicators. z Illumination of low fuel control indicator. z Tecshift 3, high clutch temperature. z Seat belt not fastened 3. When the vehicle is parked and driver’s door is opened: z Headlights switched on. Releasing the hand brake: Raise lever slightly, press lock button, lower lever fully Drive carefully, economically and with the environment in mind. While driving, do not do anything that could distract you.
In brief Advice when parking: z Always apply hand brake firmly. Engage first gear or reverse gear. On slopes apply the hand brake as far as it will go. z Turn steering wheel until lock is felt to engage (anti-theft protection). z Switch off exterior lights, otherwise the headlight warning device will sound when the driver’s door is opened. z Cooling fans may run on after the engine has been switched off.
20 Instruments Instruments Control indicators ............................... Tachometer......................................... Speedometer....................................... Fuel gauge .......................................... Coolant temperature gauge.............. Multifunction display.......................... Electronic odometer/clock 3.............. Trip computer 3 ................................. Engine oil life monitor 3..................... Triple information display 3 ..............
Instruments v ESP (Electronic Stability Program) 3 see page 106. F Engine oil life monitor 3 See page 29. kg Tecshift Laden programme 3 Control indicator illuminates in transmission display when Laden programme is enabled - see page 92. T Tecshift foot brake application 3 see page 89. W Tecshift electronics 3 Lights up briefly when ignition is switched on. Illuminates in transmission display when fault has occurred - see page 94.
22 Instruments E I p Alternator Lights up when ignition is switched on. Goes out after engine is started. If illuminated during driving: Engine lubrication may be interrupted, resulting in damage to the engine and/or locking of the driving wheels: If illuminated during driving: Stop vehicle and switch off engine. The battery is not being charged and the engine cooling may be interrupted. The brake servo unit may cease to be effective. Interrupt your journey, consult a workshop.
Instruments 23 X Driver’s seat belt Lights up when ignition is switched on and if driver’s seat belt is not engaged. Seat belts, see page 57. U Door open 3 Operational only when ignition is switched on. Lights up when driver’s, passenger’s or side loading doors are open. U Not used. Z Exhaust emissions 3 Control indicator lights up when ignition is switched on. Goes out shortly after engine starts. If it lights up when the engine is running: Fault in emission control system.
24 Instruments For physical reasons, the coolant temperature gauge shows the coolant temperature only if the coolant level is adequate. Fuel gauge Coolant temperature gauge Display of fuel level: Display of coolant temperature: Illumination of bars displays fuel level. Bars illuminated = in lower area When gauge indicates fuel supply low, fuel warning Y illuminates = fill up. See page 99.
Instruments Multifunction display Transmission display 3 Display of the selected gear and mode with Tecshift 3. N Neutral or idling position. R Reverse gear. A Automatic mode. kg Laden programme. V Winter programme. T Foot brake application. W Transmission electronics. Oil level display 3 The oil level display is correct only if the vehicle is parked on level ground with a cold engine. The oil level display will only be reset if the ignition has been switched off for more than two minutes.
26 Instruments Electronic odometer/clock 3 Normal mode: The odometer and clock are visible. Reset: The reset button is located alongside the speedometer. Press button once to display the trip odometer. Press the button and hold, the display will flash and after 1 second will reset to zero. Press the button again to return the odometer to normal mode. Clock adjust mode: With the display in normal mode press and hold the button, and the minutes reading will begin to increase.
Instruments Average consumption Is displayed, taking into consideration the distance travelled and the fuel used since the last reset. The measurement can be restarted at any time - see page 28. Instantaneous consumption The value is displayed after reaching a speed of 15 mph (25 km/h). 27 Range The range is calculated from the current contents of the fuel tank and the average consumption since the last reset - see page 28.
28 Instruments Distance travelled Displays the distance driven since the last reset. The measurement can be restarted at any time. Average speed The average speed is displayed, since the last reset. The measurement can be restarted at any time. Stoppages in the journey with the ignition off are not included in the calculations. Reset current trip computer information The following trip computer information can be reset: z z z z z Fuel used, Average consumption, Range, Distance travelled, Average speed.
Instruments Engine oil life monitor 3 Each time the ignition is switched on, the remaining distance before the next engine oil and filter change is due may be shown in the display for approx. 5 seconds. Within 1 800 miles (3 000 km) of the next engine oil change being due, the remaining distance and F will be displayed for approx. 30 seconds as a reminder. Make an appointment with a workshop for service work as soon as possible. We recommend your Vauxhall Authorised Repairer.
30 Instruments If only the time is to be set, repeatedly press Ö with display in setting mode until hours/minutes flash. Automatic date and time setting 3 Possible in the case of radio reception from RDS stations1) which broadcast a time signal. Automatic setting is carried out once the radio has been switched on and a RDS time signal has been received. The setting is indicated by } in the display. If no time signal is received, or the time signal is inaccurate, the date and time must be set manually.
Instruments 31 Slippery road -2,5°C OK In vehicles with colour information display 3, a warning message appears in the display as a warning for icy road surfaces. There is no message below -5 °C 9 Warning Caution: The road surface may already be icy even though the display indicates a few degrees above 0 °C. Colour information display 3, selecting functions Functions and their menus are depicted in the information display.
32 Instruments 7 FM AS [TP] REG CDin MP3 Settings Time, Date 19,5° 19:36 19:36 Language 90.6 MHz Units 10 . 07 . 2004 Contrast Day / Night 19,5° Selection using buttons 3 on steering wheel: Select menu options via menus and with the buttons.
Instruments 7 Time, Date Time Date 19,5° 19:36 19:36 10 . 07 . 2004 6 Synchron. clock automatical. 7 Settings 19,5° 19:36 7 13 Languages 33 19,5° 19:36 X Deutsch Time, Date Language Deutsch English Units English Español Contrast Español Dutch Day / Night ... French 6 Ign. logic Italiano Setting date and time Select menu item Time, Date, from the Settings menu. Language selection You can select the display language for some functions. Select the desired language.
34 7 Instruments Settings 19,5° 19:36 Time, Date Language ~ Europe-SI Units | | | Japan Contrast Day / Night Great Britain USA 6 Ign. logic Setting units of measure You can select which units of measure are to be used. Select menu item Units from the Settings menu. The available units are displayed. Select the desired unit. Selections are indicated by a o in front of the menu item.
Instruments The stop watch information to be displayed can be selected via menu Options 3: Radio 3 Driving Time excl. Stops Measurement of the time the vehicle is in motion. Stationary time is not included. Vehicle radio reception will differ from that obtained with domestic radios. Driving Time incl. Stops Measurement of the time the vehicle is in motion. The time the vehicle is stationary with the key in the ignition switch is included.
36 Instruments Infotainment and navigation systems 3 The systems are operated as described in the operating instructions supplied. The navigation system is supplied with a CD or DVD detailing the local territory. For additional countries/territories, separate CD’s or DVD’s are available from your Vauxhall Authorised Repairer. Mobile telephones and radio equipment (CB) 3 Electronic tachograph 3 The tachograph is operated as described in the operating instructions supplied.
Keys, doors, bonnet Keys, doors, bonnet 37 Replacement keys The key is a constituent of the electronic immobiliser. Ordering keys from a Vauxhall Authorised Repairer guarantees problemfree operation of the electronic immobiliser. Keep the spare key accessible in a safe place. Locks - see page 160. Door locking and unlocking Replacement keys .............................. Door locking and unlocking............... Child safety lock ................................. Electronic immobilizer .................
38 Keys, doors, bonnet Note The immobilizer does not lock the doors. Therefore, after leaving the vehicle, always lock it and switch on the Vauxhall alarm system 3. The Car Pass contains all the vehicle’s data and therefore must not be kept in the vehicle. Have your Car Pass ready to hand when consulting a Vauxhall Authorised Repairer. Electronic immobilizer The system checks whether the vehicle may be started using the key that has been inserted.
Keys, doors, bonnet 39 Central locking system 3 see page 41. Mechanical anti-theft locking system 3 see page 43. Vauxhall alarm system 3 see page 43. Radio frequency remote control 3 The remote control is used to operate the central locking system 3. For your convenience we recommend that the central locking system is always operated using the remote control unit. Depending on model the vehicle may use a remote control with two or three buttons (selective door locking).
40 Keys, doors, bonnet Note If the central locking system 3 cannot be operated with the remote control, this may be due to the following reasons: z The remote control is out of range. z The battery voltage of the remote control is too low. Change the battery in the remote control unit. z The remote control has been operated too many times in succession outside the vehicle’s reception range (e.g. at too great a distance from the vehicle).
Keys, doors, bonnet 41 To lock - two function remote control: Press e button on remote control unit: z Hazard warning lights flash twice. z Doors are locked. To lock - selective door locking: Press e button on remote control unit: z Hazard warning lights flash twice. z Passenger compartment doors only are locked. Central locking system 3 For front, side and back doors 3, tailgate 3 and fuel filler flap 3.
42 Keys, doors, bonnet Automatic locking 3 The central locking system can be activated to automatically lock the doors as soon as a speed of approximately 4 mph (6 km/h) is reached. To activate With the ignition switched on, press e on the central locking switch and hold for approx. 5 seconds, until audible confirmation is heard. Central locking switch 3 Use the central locking switch to lock or unlock the doors from inside the vehicle. Press e on the switch to lock or U on the switch to unlock.
Keys, doors, bonnet Mechanical anti-theft locking system 3 Vauxhall alarm system 3 To lock: All doors must be closed; press the e button on the remote control unit again within 10 seconds after locking. Hazard warning lights flash 5 times. -orturn key in driver's door lock towards front of vehicle again within 10 seconds after locking, then turn it back to the vertical position and remove. z Front and side doors. Lock buttons 3 on all doors are positioned such that doors cannot be opened.
44 Keys, doors, bonnet To activate All doors must be fully closed; press the e button on the remote control, the turn signal indicators flash twice. If the turn signal indicators do not flash on activation, this may indicate that a door or the bonnet is not fully closed. Passenger compartment monitoring When the anti-theft alarm is activated, the system automatically monitors the inside of the vehicle for movement.
Keys, doors, bonnet Back doors 3 The doors can be locked or unlocked with the remote control 3 , the central locking switch 3, or the key 3. To open the left-hand back door pull the outside handle. The door is opened from inside the vehicle by pulling the interior handle. The right-hand rear door is released using the lever (arrowed). 9 Warning The rear lights may be obscured if the rear doors are open and the vehicle is parked on the roadside.
46 Keys, doors, bonnet Bonnet release To open the bonnet, pull the release lever located on the left-hand side below the instrument panel. The bonnet will then be unlocked and will partially open. Return release lever to its original position. To open completely, locate the safety catch, located slightly to the right of centre - as viewed from the front - pull the catch and lift the bonnet.
Seats, interior Seats, interior 47 Seat adjustment see page 2 Seat position Adjust driver’s seat such that with the driver sitting upright the steering wheel is held in the area of its upper spokes with the driver’s arms slightly bent. The seat backrests must not be tilted too far back (recommended tilting angle approx. 25°). 9 Warning Seat position ....................................... Head restraints ................................... Rear seats 3........................................
48 Seats, interior Head restraints Rear seats 3 Adjustments - see page 4. On some variants, the rear passenger compartment offers storage in the seat trims. To remove the head restraints, pull lock tab and pull the restraint upwards. To enable long items to be stored under the seats the centre seat trim cover 3 can be unclipped. The load capacity can be increased further by folding or removing the rear seats 3.
Seats, interior Rear seat access 3 To facilitate access to the rear seats, fold the seat backrest forwards. If necessary release the two-latch seat belt from its buckles. 9 Warning Ensure that the backrest returns to its correct position and the seat belt buckles engage securely - see page 58. Folding seats 3 On some variants, the cargo area can be increased by folding up the rear seats. Remove the head restraints.
50 Seats, interior Removable rear seats 3 On some variants, the cargo area can be increased by removing the rear seats. Release the seats by pressing down and sliding forward the locking catch located on the left and right hand seat mountings. With both catches raised, push the seat unit towards the rear and release them from the floor anchor points. The seat can then be lifted out. The seats must be removed through the sliding door only.
Seats, interior 51 Installing (front or rear position) Lift the covers to access the mountings, insert the load compartment net rod into the mounts and secure. Attach the straps to the lashing eyes behind the front seats; or to the rings on the rear seat frame, then tension the straps. Removing Tilt strap length adjuster upwards and unhook strap.
52 Seats, interior z cargo can then be secured in position using lashing straps 3 attached to the anchorage point The maximum load of each anchorage point is 75 kg. To prevent the possibility of exceeding this maximum, the use of ratchet type lashing straps is to be avoided. 9 Warning Loose objects in the luggage compartment should be secured safely.
Seats, interior Notes on loading the vehicle z Heavy objects in the load compartment should be placed as far forward as possible. If objects are to be stacked, the heavier objects should be placed at the bottom. Unsecured objects in the load compartment would be thrown forward with great force in the event of heavy braking, for example. z Secure heavy objects with lashing straps 3 attached to the lashing points.
54 Seats, interior The maximum power requirement of electrical accessories must not exceed 120 watts. Do not connect any current-delivering accessories, e.g. electrical charging devices or batteries. Connected electrical accessories must comply with the EC standard in terms of electromagnetic compatibility requirements laid down in DIN VDE 40 839, otherwise vehicle malfunctions may occur. The use of non-authorised accessories may cause damage to the socket.
Seats, interior 55 Ashtray 3 Drink holders Over-cab storage area 3 Removable to enable universal use for driver or passengers. To use drink holders remove the ashtray unit. The total weight in this compartment must not exceed 30 kg. To be used only for ash and not for combustible rubbish. 9 Warning Disregard of these instructions may lead to injuries or endanger life. Vehicle passengers should be informed accordingly. To open: lift up the cover.
56 Safety systems Safety systems Three-stage restraint system The system comprises z three-point seat belts z belt tensioners on the front seats z airbag systems for driver and front passenger 3. The three stages are activated in sequence depending on the seriousness of the accident: Three-stage restraint system............. Seat belts............................................. Belt tensioners 3................................. Airbag systems 3 ...............................
Safety systems 57 Seat belts 9 Warning Always wear your seat belt - and that means also in urban traffic and when you are a rear seat passenger. It can save your life! Pregnant women too must always wear a seat belt. In the event of an accident, persons not wearing seat belts endanger their fellow occupants and themselves. Seat belts are designed to be used by only one person at a time. They are only suitable for children aged up to 12 or smaller than 150 cm if used in conjunction with a child seat.
58 Safety systems Upper anchorage point height adjustment 3 z Do not adjust height whilst driving z Slide adjuster up or down to desired position Adjust height such that the belt passes over the wearer’s shoulder and rests against the shoulder. It must not pass over the neck or upper arm. Removing the belt To remove the belt, depress the red pushbutton on the buckle; the belt will retract automatically.
Safety systems Inspection of belts Periodically inspect all parts of the belt system for damage and to make sure they are functioning properly. Have damaged parts replaced. After an accident, overstretched belts must be replaced by new ones. We recommend consulting your Vauxhall Authorised Repairer. 59 Actuation of belt tensioners The belt tensioners must be replaced after activation. We recommend that you consult your Vauxhall Authorised Repairer.
60 Safety systems The system’s integrated self-diagnostics allows faults to be quickly remedied. Have Car Pass on hand when consulting a Vauxhall Authorised Repairer. Important z Accessories not released for your vehicle type and other objects must not be fixed or placed within the action zone of the belt tensioners as they may result in injury if the belt tensioners are triggered. z Do not make any modifications to the components of the belt tensioners, as this will render the vehicle unroadworthy.
Safety systems 61 When triggered, the driver’s airbag and front passenger airbag 3 inflate in milliseconds and form safety cushions for the driver and front passenger. The forward movement of the driver and front passenger is checked and the risk of injuries to the upper body and head thereby substantially reduced. z No impairment of view will occur, because the airbags inflate and deflate so quickly.
62 Safety systems The front airbag system will not be triggered in the event of z the ignition being switched off z minor frontal collisions z accidents in which the vehicle overturns z collisions involving a side or rear impact where it would not be of benefit to the occupants. 9 Warning Seat belts must therefore always be worn. The front airbag system serves to supplement the three-point seat belts.
Safety systems 63 When triggered the side airbag inflates in milliseconds and forms a safety cushion for driver and/or front passenger in the respective door area. The risk of injury to the upper body in the event of a side impact is thereby substantially reduced. 9 Warning There must be no objects in the area in which the airbag inflates or in the area between the seat backs and the vehicle body. Do not place the hands or arms on the covers of the airbag systems. Important information - see page 66.
64 Safety systems When triggered the curtain airbag inflates within milliseconds and provides a safety barrier in the head area on the respective side of the vehicle. This reduces the risk of injury to the head considerably in case of a side impact. 9 Warning Have the cause of the fault remedied. We recommend that you consult your Vauxhall Authorised Repairer. 9 Warning The system's integral self-diagnosis facility allows faults to be quickly remedied.
Safety systems Front passenger airbag deactivation 3 Front and side airbag systems must be deactivated if a child restraint system is to be mounted on the front passenger seat. The belt tensioners as well as all airbag systems for the driver’s seat remain active when the front passenger seat’s systems are disengaged. The switch for deactivating or activating the airbag system is located on the front passenger door. The chosen setting remains active after the ignition has been switched off.
66 Safety systems To activate: With the front passenger door open press switch in and rotate clockwise "ON" position. Front passenger airbag is now activated. Upon switching the ignition on the control indicator H will illuminate briefly and then extinguish indicating the passenger airbag is active. If H remains illuminated in conjunction with v indicates a fault within the system. 9 Warning Have the cause of the fault remedied. We recommend that you consult your Vauxhall Authorised Repairer.
Safety systems z Do not perform any modifications to the components of the airbag systems, as this will render the vehicle unroadworthy. 9 Warning While using a child restraint system on the front passenger seat, the airbag systems for the front passenger seat must be deactivated; if not, the triggering of the front or side airbag poses the risk of fatal injury to the child. 9 Warning The systems can be triggered abruptly and cause injury if they are handled improperly.
68 Safety systems Child restraint systems 3 Vauxhall child restraint systems are designed specifically for your vehicle and thus provide optimum safety for your child in the event of impact. The use of a Vauxhall Child restraint system is therefore recommended. 9 Warning While using a child restraint system on the front passenger seat, the airbag systems for the front passenger seat must be deactivated; if not, the triggering of the front or side airbag poses the risk of fatal injury to the child.
Safety systems The following Vauxhall child restraint systems have been approved for installation in your Vivaro: Group, weight and age class1) 0 From birth - 10 kg, 0 - 10 months 0+ I II III 1) From birth - 13 kg, 0 - 2 years From 9 - 18 kg, 8 months - 4 years from 15 - 25 kg, 3 years - 7 years Vauxhall system Baby Safe Duo Isofix Kid from 22 - 36 kg, 6 years - 12 years We recommend the use of each system until the child reaches the upper weight limit.
70 Safety systems Front seats - all variants Group, weight and age class Facing direction Single seat - front passenger 1) without airbag with airbag - no side airbag with side airbag Bench seat - front passenger without airbag with airbag centre outer centre outer 0: 0+: up to 10 kg or approx. 10 months up to 13 kg or approx. 2 years Rearward U U2) U2 X U X U2 I: 9 to 18 kg or approx. 8 months - 4 years Forward U U2 U2 UF U UF U2 II: III: 15 to 25 kg or approx.
Safety systems 71 Combi - rear seats Group, weight and age class Facing direction 3rd row bench seat Outer Centre Outer Centre U U,+ X X 0: 0+: up to 10 kg or approx. 10 months up to 13 kg or approx. 2 years I: 9 to 18 kg or approx. 8 months - 4 years Forward U U,+ X X II: III: 15 to 25 kg or approx. 3 - 7 years 22 to 36 kg or approx.
72 Safety systems Tour - rear seats Group, weight and age class Facing direction 2nd row bench seat Outer 3rd row bench seat Centre Outer Centre 1) X 0: 0+: up to 10 kg or approx. 10 months up to 13 kg or approx. 2 years Rearward U U,+ X I: 9 to 18 kg or approx. 8 months - 4 years Forward U U,+ X1 X II: III: 15 to 25 kg or approx. 3 - 7 years 22 to 36 kg or approx.
Safety systems Crew Cab - rear seats Group, weight and age class Facing direction Rearward Rear bench seat Outer Centre X X 0: 0+: up to 10 kg or approx. 10 months up to 13 kg or approx. 2 years I: 9 to 18 kg or approx. 8 months - 4 years Forward X X II: III: 15 to 25 kg or approx. 3 - 7 years 22 to 36 kg or approx. 6 - 12 years X X X = Seat position not suitable for children of this mass group.
74 Safety systems Sun visors Safety accessories 3 The sun visors are padded and can be swung up and down and to the side for protection of driver and passenger against glare. The wide range of Vauxhall accessories allows you to equip your vehicle in accordance with your own wishes. In addition to safety accessories, items for improving comfort and a complete range of vehicle care products you will find many articles which will be of great value to you when needed.
Lighting Lighting 75 Vehicles with daytime running lights 3: When the ignition is on, the dipped beam is on and the instrument illumination is subdued. The daytime running lights go off when the ignition is switched off. Follow the regulations of the country in which you are driving when using daytime running lights and front fog lights 3. Driving abroad - see page 78. Exterior lights ...................................... Automatic dipped beam activation 3 ......................................
76 Lighting To deactivate: 1. Switch on the ignition. 2. Turn light switch to 0 and return 7. 3. Repeat stage 2 within approximately 5 seconds. This action is confirmed with a single audible warning. For reasons of safety it is advisable to have the automatic dipped beam function activated. Automatic dipped beam activation 3 Dipped beam switches on or off automatically when the engine is running based on the outside light conditions. The exterior lights switch off when the ignition is switched off.
Lighting Fog tail light r Front fog lights > 3 Rotate switch, control indicators > and r in instrument panel: 7 > > and r = = = Off Front fog lights on Fog tail light and front fog lights on Reverse lights Come on when reverse gear is engaged and ignition is switched on. 77 Door-to-door illumination 3 Interior light The headlights are switched on and remain illuminated for a short time after the vehicle is parked. Operated by tilting the light lens.
78 Lighting Instruments, cigarette lighter Comes on when exterior lights are switched on. Headlights when driving abroad The asymmetrical dipped beam increases the field of vision on the near side of the lane. When driving in countries which drive on the opposite side of the road, this causes glare for oncoming traffic. Load compartment lights Van Operated by tilting the light lens.
Windows Windows 79 9 Warning Care must be taken when operating the electrically operated windows. There is a risk of injury, particularly for children, and a danger that articles could become trapped. Vehicle passengers should be informed accordingly. Make sure that all vehicle occupants know how to operate the windows correctly. Door windows ..................................... 79 Electrically operated door windows 3 80 Sliding side windows 3.......................
80 Windows Electrically operated door windows 3 The passenger’s window is operated by a switch in each front door. Sliding side windows 3 The driver’s window is operated by the switch located in the driver’s door. To open the window, push the top of the switch and to close, pull the top of the switch. The window stops when the switch is released. To close, pull up catch and slide window until catch engages. To open the window, push the top of the switch and to close, pull the top of the switch.
Heating, ventilation Heating, ventilation Heating and ventilation system ........ Rear air vents 3 .................................. Heating the foot area ........................ Window demisting and defrosting.... Re-circulation button.......................... Air conditioning system 3.................. Rear air conditioning system 3 ......... Heated rear windows 3, heated exterior mirrors 3 ............................. Heated front seats 3..........................
82 Heating, ventilation Temperature switch To red Hotter Fan switch Four speeds: To blue 0 Off 4 High speed Colder The rate of air flow is determined by the fan. The fan should therefore also be switched on during driving. Centre ventilation jets Pleasant ventilation to the head area is controlled by the position of the temperature switch. To open jets, turn regulating wheel: Turn to left = Turn to right = Open Closed The air supply is increased by switching on the fan.
Heating, ventilation 83 Side ventilation jets Rear air vents 3 Ventilation Depending upon the position of the temperature switch, air will be directed into the vehicle via these jets. Operational when air distribution switch is set to L, K or J. z Turn temperature switch to blue. Unheated or heated air will be directed into the rear passenger compartment. z For maximum ventilation in head area: set air distribution switch to M and open all jets.
84 Heating, ventilation Heating The amount of heat is dependant on the engine temperature and is thus not fully attained until the engine is warm. For rapid warming of the passenger compartment, z Turn temperature switch to red. z Switch on fan. z Set the air distribution switch to the desired position. The comfort and general well-being of the vehicle occupants are to a large extent dependent on a correct setting of the ventilation and heating.
Heating, ventilation 85 Once activated the air conditioning system is operated via the normal heating and ventilation controls. To improve efficiency of the air conditioning, always close the windows to prevent chilled air from escaping. Switching on the air conditioning will assist in windscreen demisting. In very hot temperatures, before switching on the air conditioning, allow hot air to escape from the vehicle by opening the windows.
86 Heating, ventilation Glove compartment cooler 3 Slide the control upwards to allow the air conditioning system to also keep the contents of the glove compartment cool. Rear air conditioning system 3 The rear air conditioning 3 system cools the air and removes moisture from it. It is operational only in temperatures above approx. +4 °C, with the engine running.
Heating, ventilation Rear passenger compartment heating 3 The rate of air flow is determined by the fan. Heated rear windows 3, heated exterior mirrors 3 The fan assists air flow to the rear passenger compartment via the rear air vents. 3 speeds: Operates only with engine running. 0 Off Pushbutton Ü on instrument panel. 3 High speed Press Press again = = 87 on off Control indicator on pushbutton illuminates when in use. Turn off as soon as rear vision is clear.
88 Heating, ventilation Heated front seats 3 Pushbutton ß in trim panels of the seat. Operate only with engine running. Press = on Press again = off Seat heating is thermostatically controlled and will automatically cease when the seat temperature is sufficient. The control indicator will illuminate when system is on, not just when heating.
Tecshift Tecshift 89 The semi-automatic Tecshift transmission permits manual (manual mode) or automatic gearshifting (automatic mode), both with fully automatic clutch control. 9 Warning Disregard of these instructions may lead to injuries or endanger life. Transmission display .......................... Starting the engine............................. Tecshift operation .............................. Winter programme V......................... Laden programme kg ........................ Kickdown .....
90 Tecshift Automatic mode When the engine is started, Tecshift is in automatic mode "A" is shown in the transmission display. To engage 1st gear depress foot brake and move selector lever towards +. The vehicle will begin to "creep" when the foot brake is released without accelerating. It is possible to start off quickly by releasing the foot brake and accelerating. Tecshift operation The selector lever needs to be moved in the appropriate direction only slightly. It then returns to the centre position.
Tecshift 91 In order to protect Tecshift at extremely high clutch temperatures, an intermittent audible warning may sound. In such cases depress the foot brake, select "N" and apply the handbrake allowing the clutch to cool down. If the vehicle is switched to manual mode while winter programme is active, the Winter programme is switched off. Selecting reverse Engage only when the vehicle is stationary. With the foot brake depressed, move the selector lever toward R.
92 Tecshift Engine braking assistance Automatic mode When driving downhill Tecshift does not shift into the higher gears until a fairly high engine speed has been reached. During braking Tecshift shifts down to a lower gear in good time. Manual mode To utilize the engine braking effect, select a lower gear in good time when driving downhill. Laden programme kg Kickdown It is possible to use Laden programme in both manual and automatic modes.
Tecshift Stopping the vehicle Parking In automatic or manual mode, once the vehicle is stationary first gear engages automatically and the clutch opens. In R, reverse remains engaged. Before leaving the vehicle: When stopping on gradients engage handbrake or depress brake pedal. To prevent overheating of the clutch, an intermittent, audible warning may sound as a signal to depress the foot brake or apply the handbrake. Switch off engine if stopping for a lengthy period, e.g. in traffic jams.
94 Tecshift Interruption of power supply The clutch is not disengaged if the vehicle battery is discharged and a gear has been selected. The vehicle cannot move. If the battery is flat, start the vehicle using jump leads - see page 126. If the cause of the interruption to the power supply is not a discharged battery, consult a workshop. We recommend your Vauxhall Authorised Repairer. Fault W If a fault occurs in Tecshift, control indicator W will be shown in the transmission display.
Driving hints Driving hints 95 The first 600 miles (1000 km) Power steering Drive your vehicle at various speeds. Do not use full throttle. Never allow the engine to labour at low revs. Never leave the steering wheel on full lock when the vehicle is stationary as this may damage the power steering pump. Make good use of all gears. Depress the accelerator pedal a maximum of around three quarters of the available pedal travel in all gears and drive ranges. If the power steering should fail - e.g.
96 Driving hints Switching off the engine Engine rpm Clutch operation If the engine temperature is very high, e.g. after driving in mountainous terrain: allow the engine to idle for approximately two minutes in order to prevent heat accumulation. Under all driving conditions drive in a favourable engine speed range. Always depress the clutch pedal hard to the floor to prevent shifting difficulties and transmission damage. There must be no mats in the area of the pedals.
Save fuel, protect the environment Save fuel, protect the environment Trend-setting technology When developing and manufacturing your vehicle, Vauxhall used environmentfriendly and in the main recyclable materials. The production methods used to make your vehicle are likewise environmentally-compatible. Recycling of production wastes keeps the circulation of material closed. Reduction of energy and water requirements also helps to conserve natural resources.
98 Save fuel, protect the environment Overrun z The fuel supply is automatically shut off during overrun, e.g. when the vehicle is being driven down long gradients or during braking - see page 96. z To enable the overrun cut-off to take effect and save fuel, do not accelerate or declutch. Correct gear selection z High revs increase engine wear and fuel consumption. z Do not race your engine. Avoid driving at high engine speeds. Driving with an eye on the tachometer saves fuel.
Fuel consumption, fuel, refuelling Fuel consumption, fuel, refuelling Fuel consumption Fuel for petrol engines Optional equipment (e.g. wide tyres, air conditioning system, towing equipment) increases the kerb weight and in some cases also the permissible gross vehicle weight. This in turn increases fuel consumption and reduces the maximum speed of the vehicle.
100 Fuel consumption, fuel, refuelling Fuel for diesel engines Diesel engines must be operated only on commercially available diesel fuel meeting the specifications of DIN EN 590. Do not use marine diesel oils, heating oils or entirely or partially plant-based diesel fuels, such as rape seed oil or bio diesel, Aquazole and similar diesel-water emulsions. The flow and filterability of diesel fuel are temperature-dependent.
Fuel consumption, fuel, refuelling 101 Correct refuelling is largely dependent on correct operation of the dispensing pump: z Insert dispensing pump as far as it will go and switch on. z After the first automatic cut-off, do not fill the tank any further. Replace the filler cap and turn key clockwise as far as it will go. Wipe off any overflowing fuel immediately. Should an interruption to the power supply occur, the fuel filler flap will not unlock in conjunction with the central locking 3.
102 Catalytic converter, exhaust emissions Catalytic converter, exhaust emissions Catalytic converter for petrol engines 102 Catalytic converter for diesel engines 103 Controlling exhaust emission............. 103 Diesel particle filter 3 ......................... 104 Engine oil life monitor 3..................... 105 Maintenance .......................................
Catalytic converter, exhaust emissions 103 Catalytic converter for diesel engines Damage to the catalytic converter or the vehicle may result if the following points are not observed: z Consult a workshop, we recommend your Vauxhall Authorised Repairer, as quickly as possible in the event of irregular engine running, a significant loss of engine power or other unusual malfunctions. If necessary, driving may be continued for a short time at a low speed and with a low engine speed.
104 Catalytic converter, exhaust emissions To carry out regeneration2): With the engine at normal operating temperature, maintain an average speed of approx. 40 mph (60 km/h) until 8 goes out. In some cases this can take up to 20 minutes. Failing to achieve these speeds or an interuption to your journey may prevent regeneration taking place. The regeneration process will then need to be restarted. Control indicator A for engine electronics Lights up for a few seconds when ignition is switched on.
Catalytic converter, exhaust emissions Exhaust gases 9 Warning Engine exhaust gases contain poisonous carbon monoxide, which has no colour or odour and can be lethal if inhaled. If exhaust fumes penetrate the vehicle interior, open the windows and consult a workshop immediately. We recommend that you consult a Vauxhall Authorised Repairer. Engine oil life monitor 3 If A illuminates and the F flashes continuously in the display, the engine oil has become oxidized.
106 Drive control systems Drive control systems Electronic Stability Program (ESP) 3 The ESP (Electronic Stability Program) 3 improves driving stability when necessary, independently of the type of road surface and the tyre grip. It also includes the Traction Control system function. Electronic Stability Program (ESP) 3 . 106 Parking distance sensor 3 ................. 107 The system monitors vehicle movements.
Drive control systems 107 Illuminated during driving: If v illuminates in conjunction with A this indicates a fault in the system. Driving can be continued. Poor road surface conditions may however still cause vehicle stability to be impaired. Have the cause of the fault remedied. We recommend that you consult your Vauxhall Authorised Repairer. The system’s integrated self-diagnostics allows faults to be quickly remedied.
108 Drive control systems As the vehicle slowly gets close to an object while reversing, an intermittent acoustic signal is audible in the passenger compartment. Permanent deactivation With the ignition on and reverse gear selected, press and hold E pushbutton on instrument panel for approx. 3 seconds. The interval between the signals becomes shorter as the distance is reduced. If the distance is less than 25 cm, a continuous signal is audible. The system is deactivated and will not operate.
Dropside body 109 Dropside body Loading ............................................... Using the step ..................................... Lashing points .................................... Underfloor storage compartments 3 Cleaning .............................................. Service operations .............................. 106 111 111 112 112 112 Loading 1) z Load the vehicle evenly, distributing the load across the body. z Secure any solid loads with additional lashing equipment. See page 111.
110 Dropside body To raise: Raise the sideboard or tailboard and push firmly against the body. Push the lever up into its recess until an audible click is heard. Check the sideboard or the tailboard is secure. To lower the sideboard: Release both sideboard levers by pulling the lever outwards. Pull the lever down until it contacts the body and lower the sideboard carefully. To lower the tailboard: Release both tailboard levers. Lower the tailboard carefully.
Dropside body Using the step Lashing points Lowering: With the tailboard down, swing the step plate down to a horizontal position. Pull up the lashing eyes as required. Stowing: Swing the step plate up into the vertical position against the mounting bracket. Secure heavy objects with lashing straps attached to the lashing points. If heavy loads slip when the vehicle is braked heavily or driven around a bend, the handling of the vehicle may change.
112 Dropside body Cleaning Dirt or mud which remains dry on the body may become abrasive and can damage paint, seals, locks and hinges. Clean the following parts of the dropside, if contaminated with dirt: z Sideboard and tailboard locks, latches and hinges. Service operations In conjunction with the Service items detailed in the vehicle Service Booklet, the following checks are additionally required. Underfloor storage compartments 3 Certain models feature five lockable underfloor storage compartments.
Brakes Brakes The effectiveness of the brakes is an important factor for traffic safety. In the interest of effectiveness, do not brake unnecessarily hard during the first 200 km (120 miles) after new disc brake pads have been fitted. Foot brake........................................... 114 Hand brake ......................................... 114 ABS u 3 ............................................. 115 113 Wear of the brake linings must not exceed a certain limit.
114 Brakes In order to utilise the full pedal travel particularly in the event of a brake circuit fault - there must be no mats in the area of the pedals. With the engine stopped the servo assistance is discontinued after the brake pedal has been depressed once or twice. The braking action will not be reduced but greater pedal pressure will be necessary. Take extra care when the vehicle is being towed. Foot brake The braking system comprises two separate brake circuits.
Brakes ABS u 3 The ABS (anti-lock brake system) continuously monitors the vehicle's brake system and prevents the wheels from locking, irrespective of the road condition and tyre grip. Control indicator R for brake system Control indicator lights up when ignition is switched on if hand brake is applied and/or fluid level for brake system is too low. Brake fluid level - see page 151.
116 Brakes 9 Warning If there is a fault in the ABS, the rear wheels may tend to lock in the event of unusually heavy braking. This may cause the vehicle to swerve. The benefits of the ABS are lost. You can continue driving, provided you drive with care and anticipation Control indicator u for ABS When the ignition is switched on, the ABS control indicator lights up. At the same time, the system performs a self-check which may be audible.
Wheels, tyres Wheels, tyres Tyres See page 167 for suitable tyres and restrictions. Factory-fitted tyres are matched to the chassis and offer optimum driving comfort and safety. Changing tyre/wheel type Tyres .................................................... Changing tyre/wheel type.................. Tyre inflation pressure........................ Tyre condition, wheel condition ........ Winter tyres 3 ..................................... Tyre chains 3 ......................................
118 Wheels, tyres 9 Warning If the pressure is too low, this can result in considerable tyre warm-up and internal damage, leading to tread separation and even to tyre blow-out at high speeds. Hidden tyre damage is not eliminated by subsequently adjusting the inflation pressure. Increased pressure resulting from tyre warm-up must not be reduced, otherwise the pressure may drop below the permissible minimum. After having checked the tyre pressures, securely tighten the valve caps.
Wheels, tyres 119 Check tyres regularly for damage (foreign bodies, punctures, cuts, cracks, bulges in sidewalls). Check wheels for damage. In the event of damage or abnormal wear, consult a workshop. We recommend that you consult your Vauxhall Authorised Repairer. 9 Warning Damage may lead to tyre blowout. Tread depth Check tread depth regularly.
120 Wheels, tyres If you use the spare wheel when it is fitted with a summer tyre: the vehicle's driveability may be affected, especially on slippery road surfaces. Obtain a replacement for the faulty tyre as soon as possible, and have the wheel balanced and fitted to the vehicle. General information Note that the danger of aquaplaning is greater if the tyres are worn. Tyres age, even if they are used only very little or not at all.
Wheels, tyres Only fine-linked chains - not protruding more than 15 mm on the tyre tread and inboard sides (including chain lock). We recommend that you consult your Vauxhall Authorised Repairer, who will be pleased to give advice. Wheel covers on steel wheels may come into contact with parts of the chains. In such cases, remove the wheel covers. Tyre chains 3 See page 167 for restrictions.
122 Roof rack, caravan and trailer towing Roof rack, caravan and trailer towing 9 Warning Disregard of the instructions may lead to injuries or endanger life. Vehicle passengers should be informed accordingly. Roof racks 3 Roof racks 3........................................ Towing equipment 3.......................... Caravan/trailer loads ......................... Coupling socket load.......................... Rear axle load during towing ............ Tyre inflation pressure........................
Roof rack, caravan and trailer towing The permissible caravan/trailer loads for your vehicle are given in the vehicle papers. Unless otherwise stated, they are valid for gradients up to max. 12%. The permissible caravan/trailer load should be fully utilized only by drivers who are adequately experienced in towing large caravans/trailers.
124 Roof rack, caravan and trailer towing Driving characteristics, towing tips In the case of caravans/trailers with brakes, attach the breakaway stopping cable. Before coupling the caravan/trailer, lubricate the ball of the caravan/trailer towing device. However, do not do so if a stabilizer which acts on the coupling ball is being used to damp rolling motions. Handling is greatly influenced by the loading of the caravan/trailer.
Self-help Self-help 125 9 Warning Disregard of the instructions may lead to injuries or endanger life. Vehicle passengers should be informed accordingly. Diesel fuel system, bleeding If the fuel tank has been allowed to run dry, it will be necessary to air vent or bleed the system before attempting to start the engine. Diesel fuel system, bleeding .............. Starting the engine with jump leads 3 Towing the vehicle.............................. Jack and vehicle tools 3 ....................
126 Self-help Do not start with quick charger z Never expose the battery to naked flames or sparks. This prevents damage to electronic components. z A discharged battery can freeze at temperatures as low as 0 °C. Defrost the battery before connecting the jump leads. 9 Warning If the vehicle battery requires charging whilst still in the vehicle, ensure there is adequate ventilation in and around the battery compartment to prevent risk of explosion.
Self-help z Do not lean over the battery during jump starting. z Do not allow the terminals of one lead to touch those of the other lead. z Do not touch the vehicles while jump starting. z Apply hand brake. Transmission in neutral (Tecshift 3 in N). z Do not connect leads to negative terminal of discharged battery! z The connection point should be as far away from the discharged battery as possible. 127 z Route the leads so that they cannot catch on rotating parts in the engine compartment.
128 Self-help 9 Warning Care must be taken to ensure that the leads do not inadvertently contact metal surfaces within the compartment area. z Do not connect the lead to the negative terminal of the battery on the vehicle providing the jump start! The connection point should be as far away from the battery as possible. Remove cover plate to access battery. Connect the leads in the order shown in the picture: 1.
Self-help 129 Drive off slowly and avoid jerky movements. Impermissible tractive forces could damage the vehicles. 9 Warning More brake pedal pressure is necessary when braking since the brake servo unit is operative only when the engine is running. Considerably greater steering force is necessary since this unit is operative only when the engine is running. Towing the vehicle Screw the towing eye (stowed in the tool kit - see page 130) fully into the front towing point.
130 Self-help Warning triangle ¨ 3, First-aid kit + 3 Your first-aid kit and warning triangle can be accommodated in the space under the front seats. 9 Warning Ensure items stowed under the seats are securely restrained. Jack and vehicle tools 3 The jack and the vehicle tools have been specially developed for your vehicle and must only be used on that vehicle. Only use jack for changing wheels.
Self-help Wheel changing In order to reduce the chance of possible injuries, make the following preparations and note the procedure: z Park on a level, firm and non-slippery surface. z Switch on hazard warning flashers and apply hand brake. Engage 1st gear or reverse for manual transmission and Tecshift 3. z Correctly set up warning triangle. To release the spare wheel carrier, loosen bolt 1, ensuring it is not fully removed.
132 Self-help 1. Remove wheel trim, loosen the wheel bolts with the ratchet and adapter. The ratchet should turn anti-clockwise to loosen the bolts - invert the ratchet if necessary. 2. To raise vehicle, place lifting pad spigot of the jack under the jacking hole located nearest the wheel concerned. 3. Install adapter onto the jack and raise the vehicle by turning the ratchet until the wheel is clear of the ground. 4. Remove wheel bolts and replace wheel. 5. Refit wheel bolts and lower vehicle. 6.
Self-help 133 Tyre repair kit 3 Minor damage to the tyre tread or side wall, e.g. from foreign bodies, can be repaired using the tyre repair kit. Do not remove the foreign body from the tyre. Use of the tyre repair kit does not constitute a permanent repair. Use of this system enables the owner to safely continue driving and seek technical assistance at the earliest opportunity so that the tyre can be renewed.
134 Self-help 9 Warning Do not run the compressor for more than 10 minutes - see "Important information" on page 135. 7. Screw the filler hose to the tyre valve. 10. Switch on ignition. 9 Warning 11. Set the rocker switch on the compressor to I. The tyre is filled with sealant. Do not allow the sealant to contact skin, eyes or clothing. If swallowed seek medical assistance immediately. 12. While the sealant bottle drains (approx.
Self-help 135 Important 9 Warning Do not drive faster than 50 mph (80 km/h). Have the tyre permanently repaired or replaced before subjecting it to prolonged usage. Have the repaired tyre replaced as soon as possible. Do not drive with more than one repaired tyre. Steerability and driving behaviour may be impaired. Take bends slowly. Reduce excess tyre pressure with the button above the pressure indicator. 15. Detach the tyre repair kit. Screw the filler hose to the free connection on the sealant bottle.
136 Self-help Electrical system 9 Warning Provision is made in the fuse box for the storing of spare fuses. Fuses, Colour Grey Light brown Brown Red Blue Yellow White Green Orange Electronic ignition systems use a very high voltage. Do not touch; danger to life. Fuse boxes The fuse box is located on the left hand side of the instrument panel. When replacing a fuse, turn off the respective switch and the ignition. A defective fuse can be recognized by its melted wire.
Self-help Fuses Symbol Application Symbol Application Symbol Application a Left hand dipped beam T Left hand side light W Right hand dipped beam S Right hand side light U Central locking : Electrically adjustable rear view mirrors Z Air conditioning d Heated rear view mirrors e U Instrument panel Heated seats Z Heating , Electric windows d Interior light L Left hand main beam u Anti-lock brake system % Stop control indicator Daytime running lights N Right hand main beam
138 Self-help Bulb replacement Before replacing a bulb, turn off the respective light switch. Only hold new bulb at base! Oil and grease stains on the glass evaporate, eventually resulting in a dull reflector. Inadvertently stained bulbs may be cleaned with a clean non-fluffy cloth, using alcohol or white spirit. Replacement bulb must be in accordance with data on base of defective bulb. Do not exceed wattage given on bulb base.
Self-help Front turn signal indicator Side repeater light 1. Remove bulb holder from light by rotating through 90º 1. Release light clips from wing using a flat screwdriver and lift out. 2. Renew bulb 2. Remove bulb holder from light by rotating through 90º and renew bulb. 3. Install bulb holder in light. 3. Install bulb holder in light and install light assembly into aperture. 139 Rear brake, turn signal and tail lights 1. Remove 3 screws (using the tool supplied). 2.
140 Self-help Reverse lights and fog tail light Number plate light 4. Renew bulb. 1. Remove 2 screws (using the tool supplied) and remove light assembly. 1. Remove 2 screws (arrowed) and remove lens. 5. Push to install the bulb holder into the light assembly - then twist to secure. 2. Twist bulb housing to separate from light assembly. 2. Renew bulb. 6. Check that the wiring harness is located correctly. 3. Renew bulb. 3. Twist bulb holder to separate from light assembly. 7.
Self-help 141 Third brake light, front fog lights 3, instrument and glove compartment illumination We recommend having bulb replacements carried out by your Vauxhall Authorised Repairer. Rear courtesy lights 3 We recommend having bulb replacements carried out by your Vauxhall Authorised Repairer. Interior lights 1. Remove lens using a flat blade. 2. Renew bulb. 3. Reinstall lens assembly. Load compartment light 3 1. Remove light assembly using a flat blade. 2.
142 If you have a problem If you have a problem In our experience, the most common cause of all complaints is the result of misunderstanding or lack of communication between the customer and the Vauxhall Authorised Repairer. We sincerely hope you will never have cause to complain about your vehicle. However, if things do go wrong, the best course of action for you to take is to contact your Vauxhall Authorised Repairer’s Service Reception Staff and explain the difficulty you are having.
If you have a problem General Motors Austria GmbH Groß-Enzersdorfer Str. 59 1220 Vienna – Austria Tel. 00 43 1-2 88 77 444 or 00 43-1-2 88 77 0 General Motors Belgium N.V. Noorderlaan 401 – Haven 500 2030 Antwerp – Belgium Telephone 00 32-34 50 63 29 General Motors Southeast Europe, org. složka Olbrachtova 9 140 00 Prague – Czech Republic Tel. 00 420-2 39 004 321 General Motors Denmark Jaegersborg Alle 4 2920 Charlottenlund – Denmark Telephone 00 45-39 97 85 00 Vauxhall Motors Ltd.
144 Service plan, maintenance Service plan, maintenance A note on safety ................................. Checking and topping up fluids ........ Engine oil ............................................. Diesel fuel filter ................................... Engine air flow indicator 3 ................ Coolant ................................................ Brake fluid ........................................... Windscreen wiper ............................... Windscreen wash system ...................
Service plan, maintenance Never carry out any repairs or adjustment and maintenance work on the vehicle yourself. This especially applies to the engine, chassis and safety parts. You may out of ignorance infringe the provisions of the law and, by not performing the work properly, you may endanger yourself and other road users. Checking and topping up fluids A note on safety To avoid the possibility of injury, only carry out engine compartment checks (e.g.
146 Service plan, maintenance The illustrations show checking and replenishing the oil in the petrol and diesel engines respectively. To check the level, remove the oil gauge (dipstick), wipe it clean and re-insert it as far as it will go. Engine oil level check and topping up The oil level must be checked with the vehicle horizontal and with the engine (which must be at operating temperature) switched off.
Service plan, maintenance Top up if the oil level has dropped to the "add oil" mark A. The oil level must not go above the upper mark B on the dipstick. This would lead, for example, to increased oil consumption, excessive formation of carbon residue and a possible risk of damage to the catalytic converter or engine. When replenishing, attempt to use the same type of oil as used at the last oil change.
148 Service plan, maintenance Remove the caps and ensure funnel is securely located onto the filler pipe. Ensure the funnel is replaced securely together with both end caps fitted. Capacities - see page 168. A stabilization of the oil consumption will not take place until the vehicle has been driven several thousand miles. Only then can the actual degree of consumption be established. If consumption exceeds more than 0.5 litre every 600 miles (1000 km) after this running-in period, consult a workshop.
Service plan, maintenance 149 Oil change, oil filter change Engine oil changes are to be carried out depending on time intervals or mileage intervals, since oil loses its lubrication properties not only through engine operation but also through ageing. We recommend that you use genuine Vauxhall oil filters. 9 Warning Used engine oil filters and empty oil containers should not be disposed of as domestic refuse.
150 Service plan, maintenance Coolant During operation the system is pressurized. The temperature may therefore rise to over 100 °C. The anti-freeze provides excellent corrosion protection for the cooling and heating system, as well as freeze protection down to -28 °C. Certain types of anti-freeze can lead to engine damage. We therefore strongly recommend the use of anti-freeze that has been approved by Vauxhall.
Service plan, maintenance 9 Warning Allow engine to cool down before removing coolant filler cap. Remove filler cap carefully so that pressure can escape slowly, otherwise there is a risk of scalding. Top up anti-freeze. If no anti-freeze is available, top up with clean tap water. If tap water is unavailable, distilled water can be used. After topping up with tap or distilled water, have the anti-freeze concentration checked, and anti-freeze added if necessary. Have the cause of the coolant loss remedied.
152 Service plan, maintenance The fluid level in the container must not be higher than the "MAX" mark or lower than the "MIN" mark. Use of some brake fluids could cause damage or impair braking effectiveness. Stay well informed. We recommend that you use Vauxhall-approved high performance brake fluid. Extreme cleanliness is important, since brake fluid contamination can lead to brake system malfunctions. After correcting the brake fluid level, have the cause of the loss remedied.
Service plan, maintenance 153 Smearing wiper blades can be cleaned with a soft cloth and Vauxhall Winscreen Wash Solvent. Wiper blades whose lips have become hardened, cracked or covered with silicone must be replaced. This may be necessary as a result of the effects of ice, thawing salt or heat, or the incorrect use of cleaning agents. Switch off the windscreen wiper in car washes – see pages 14 and 158. Windscreen wiper care – see page 160.
154 Service plan, maintenance The windscreen wash system will not freeze in winter: Freeze protection down to - 5 °C - 10 °C - 20 °C - 30 °C Mixture - Vauxhall Windscreen Wash Solvent : Water 1:3 1:2 1:1 2:1 When closing the container, press the lid firmly over the beaded edge. Windscreen wash system Power steering fluid The filler opening of the fluid container for the windscreen wash system is located on the front left-hand side - as seen from the front of the engine compartment.
Service plan, maintenance 155 Battery maintenance 3 If the battery installed to your vehicle is not maintenance free: Remove battery caps and ensure electrolyte level is 15 mm above the plates. Add distilled or demineralised water to correct the level. If battery fluid level drops below the plates, do not attempt to test or recharge the battery or jump start the engine. 9 Warning Battery Battery access The battery is located beneath the front left-hand seat floor panel - see page 127.
156 Service plan, maintenance The battery must be disconnected from the vehicle before being charged: first disconnect the negative cable and then the positive cable. The polarity of the battery, i.e. the connections for the positive and negative cables, must not be interchanged. When reconnecting, first connect the positive cable and then the negative cable. To avoid damaging the vehicle, do not make any modifications to the electrical system, e.g.
Vehicle care Vehicle care Consult a Vauxhall Authorised Repairer with regard to care aids tested and recommended by Vauxhall. In caring for your vehicle observe all national environmental regulations, particularly when washing your vehicle. Regular, thorough care contributes to improving the appearance of your vehicle and maintaining its value. It is also a prerequisite for claims made under the warranty in the event of paint or corrosion damage.
158 Vehicle care Washing The paintwork of your vehicle is exposed to environmental influences, e.g. continuous changes in weather conditions, industrial waste gases and dust or thawing salts, so wash and wax your vehicle regularly. When using automatic car washes, select a programme which includes waxing. Bird droppings, dead insects, resin, pollen and the like should be cleaned off immediately, as they contain aggressive constituents which can cause paint damage.
Vehicle care 159 Paintwork damage Plastic and rubber parts Seat belts Repair small areas of paint damage such as stone impacts, scratches etc. immediately using a Vauxhall touch-up applicator or Vauxhall spray and touch-up paint before rust can form. If rust has already formed, have the cause remedied. We recommend that you consult your Vauxhall Authorised Repairer. Please also pay attention to surfaces and edges beneath the vehicle where which rust may have formed unnoticed for some time.
160 Vehicle care Windscreen wiper blades Wax, such as that used in car washes, can cause streaks to form on the windscreen when the wiper is used. Smearing wiper blades can be cleaned with a soft cloth and Vauxhall Winscreen Wash Solvent, and replaced if necessary – see page 152. Locks The locks are lubricated with a high-grade lock cylinder grease at the factory. Vauxhall lock cylinder grease prevents the locks from freezing up.
Technical data 161 Technical data Vehicle documents, identification plate .................................................. Engine identification........................... Coolant, brake fluid, oils .................... Engine data......................................... Weights, payload and roof load ....... Tyre inflation pressures in bar/psi ..... Electrical system ................................. Capacities ........................................... Dimensions (approx. mm)..................
162 Technical data Engine identification Coolant, brake fluid, oils It is possible, using the Vehicle Identification number (VIN), to determine the engine type that is installed in your vehicle. The seventh digit denotes the engine type: When topping up: z Coolant, z Brake fluid, z Manual transmission oil, z Power steering fluid.
Technical data Engine data Sales designation Engine identifier code 1.9 F9Q 760 2.0 M9R 7801) 2.0 M9R 780 2.5 G9U 6301) 2.5 G9U 630 2.0 F4R 820 Number of cylinders 4 4 4 4 4 4 Bore dia. (mm) 80 84 84 89 89 82.7 93 90 90 99 99 93 Stroke (mm) 3 Piston displacement (cm ) 1870 1995 1995 2464 2464 1998 Max. engine power (kW) at rpm 74 3500 66 3500 84 3500 84 3500 107 3500 86 4700 Torque (Nm) at rpm 240 1800 240 1500 290 1600 290 1600 310 2100 186 3750 18.3 15.
164 Technical data Weights, payload and roof load Vehicle weights (approx. kg) The payload is the difference between the permissible gross vehicle weight and the EC kerb weight. Model Wheelbase Roof Van Short The combined total of front and rear axle loads (see vehicle identification plate) must not exceed the permissible gross vehicle weight, i.e. if the front axle load is being fully utilized, the rear axle load must not be such that the permissible gross vehicle weight is exceeded.
Technical data Vehicle weights (approx. kg) Model Wheelbase Roof Payload Class Engine1) Kerb weight2)3) Van (continued) Long High 1200 F9Q 1761 M9R 1810 F4R 1745 G9U 1860 F9Q 1835 M9R 1883 F4R 1818 G9U 1940 F9Q 1846 M9R 1893 F4R 1829 G9U 1942 F9Q 1906 M9R 1954 F4R 1890 G9U 2003 Combi Short Standard 1000 1200 Long 1) 2) 3) Standard 1200 Sales designation: see page 163. Without driver, base model including all fluids (tank 90% full).
166 Technical data Vehicle weights (approx. kg) Model Wheelbase Roof Payload Class Engine1) Kerb weight2)3) Crew cab Short Standard 1000 F9Q 1660 M9R 1678 G9U 1736 F9Q 1467 4) M9R 1515 4) F4R 1449 4) G9U 1563 4) M9R 1944 F4R 1879 G9U 2018 F9Q - Platform cab Tour Dropside 1) 2) 3) 4) 5) Long Short Long Standard Standard Standard 1200 900 5) 1035 / 1065 Sales designation: see page 163. Without driver, base model including all fluids (tank 90% full).
Technical data Tyre inflation pressures in bar/psi The tyre pressures given are valid for cold tyres. The increased tyre pressure resulting from extensive driving must not be reduced. The pressures given apply to both summer and winter tyres. Type1) Inflation pressure with full load (bar/psi) 2) 3) 195/65 R16 C 195/75 R16 C 4) Front Rear 3.4/50 3.7/54 3.8/55 4.2/61 See page 117. 205/65 R16 C 3.8/55 4.2/61 Tyre chains 215/65 R16 C 3.1/45 3.4/50 - see page 121.
168 Technical data Electrical system Vivaro Battery Voltage 12 V Amp hours 85 Ah Battery for remote control CR 1220 Capacities (approx. in litres) Engine1) M9R F9Q F4R G9U Cooling system 6.4 6.4 5.4 8.0 Fuel tank 90 90 90 90 Engine oil with filter change 6.6 4.8 5.5 7.5 Engine oil between MIN and MAX on dipstick 1.5 - 2.0 1.5 - 2.0 1.5 - 2.0 1.5 - 2.
Technical data 169 Dimensions (approx.
170 Technical data Loadspace dimensions - (approx.
Technical data Mounting dimensions of caravan/ trailer towing equipment Dimension A B C D E F G H mm 933 392 289.1 59 57 1032 337 55 9 Warning We recommend having caravan/trailer towing equipment retrofitted by a Vauxhall Authorised Repairer.
172 Technical data Official authorisation label for the radio frequency remote control Europe: CE0523 !
Technical data 173
174 Index Index A B ABS ......................................................... 115 Accessories ............................................... 19 Accessory socket ..................................... 54 Aerial ...................................................... 158 Air conditioning ....................................... 85 rear ....................................................... 86 Airbag ...................................................... 56 Airbag systems Front ........................
Index 175 C E G Capacities .............................................. 168 Caravan/trailer loads ............................ 122 Catalytic converter ....... 102, 103, 105, 126 Central locking ..................................... 2, 41 Child restraint system .............................. 68 Child safety locks ..................................... 37 Cigarette lighter ....................................... 54 Cleaning ................................................. 157 Clock ....................
176 Index K P S Key .............................................................. 2 Paintwork damage ................................ 159 Park pilot ................................................ 107 Parking ..................................................... 18 Parking distance sensor ........................ 107 Petrol ........................................................ 99 Pinking ...................................................... 99 Power steering fluid ...............................
Index T Tachometer .............................................. 23 Tailgate .................................................... 45 Tailgate wiper system ............................. 15 Tecshift ...............................................15, 89 Towing ............................................124, 129 Equipment ..................................122, 171 Service ................................................. 129 Transmission display .........................25, 89 Trip computer ..................
Owner’s Manual VIVARO Operation, Safety and Maintenance Reproduction or translation, in whole or in parts, is not permitted without prior written consent from Vauxhall Motors Ltd. All rights as understood under the copyright laws are explicitly reserved by Vauxhall Motors Ltd. All information, illustrations and specifications contained in this manual are based on the latest production information available at the time of publication. The right is reserved to make changes at any time without notice.
