WELCOME! Thank you and congratulations for purchasing the Vectrix Maxi Scooter! You are helping the environment and your daily commute as well! We hope that you enjoy the experience! If you need any repairs to your Vectrix or just want some friendly advice, please see your local dealer service center. This manual is provided to help you get to know your Vectrix.
TABLE OF CONTENTS General Warranty Symbols Contained in This Manual Safe Riding Maximum Weight Allowance Vehicle Identification Number (Vin) 3 3 3 4 5 6 CONTROLS Instrument Cluster Key Lock/ignition Left Handlebar Switches RIGHT Handlebar Switches/THROTTLE 7 8 12 13 14 Main Components 16 Side and Center Stand 17 Storage Compartments 18 Rear Shock Absorbers 19 Rear Wheel Drive 20 Battery Pack 21 Motor Controller 23 Use 24 Pre-Ride Checks 25 Interlocks 25 Braking 26 Parking the Vehicle 28 Charging the B
GENERAL WarRANTY Your Vectrix is warranted for twenty-four months. To maintain the warranty you must comply with the servicing requirements called out in the Vectrix Warranty Book. SYMBOLS CONTAINED IN THIS MANUAL: WARNING! When this symbol is shown, it means that you must read this section.
SAFE RIDING In order to operate your Vectrix properly, you must familiarize yourself with the bike’s controls and movements. parking to prevent it from tipping over. It is recommended that you put down the side stand before you dismount your Vectrix to park. n ALWAYS ride with your license and insurance n ALWAYS avoid parking on sand, gravel or soft certificate in your possession. n ALWAYS wear a safety helmet. n ALWAYS hold both ends of the handlebar/ handgrips.
MAXIMUM WEIGHT ALLOWANCE The maximum gross vehicle weight is 938 lbs. (425 kg), which includes the Vectrix, rider, passenger and cargo. Make sure any luggage put on the Vectrix is firmly placed and secured. Do not overload your Vectrix or arrange heavy items higher up on the Vectrix. Do not attach items to the handlebars. Do not wear long or loose clothing while riding, as the pieces could get caught in components of the Vectrix.
VEHICLE IDENTIFICATION NUMBER (VIN) The VIN is located on the back of the frame in the right bottom corner. It is stamped into the metal. The Manufacturer’s Data Plate is located adjacent to the VIN stamping on the bottom right rear frame. This label displays the VIN (upper section), Manufacturer’s name, type approval mark, the VIN printed again (lower section) and the Static Sound Level. The VIN is a 17-digit alphanumeric code which uniquely identifies your bike.
CONTROLS WARNING! In order to properly run your vehicle, you must read and understand this section of the manual. It will help you get more familiar with your Vectrix.
INSTRUMENT CLUSTER 15 16 17 Fig 1.
INSTRUMENT CLUSTER Fig 1.0 illustrates where items 1–30 are located 6. RF RANGE INDICATOR RF signal strength for future enhancements. 1. TRIP A-B OR ODOMETER INDICATOR Indicates mileage reading is currently displayed. Use the select button (labeled ‘S’) to select between Trip A, Trip B or the odometer. 7. READY INDICATOR This is displayed when the system is ready to be enabled. 2. TRIP ODOMETER INDICATOR Can be displayed in either miles or kilometers by selecting the button marked ‘K/M’. 3.
INSTRUMENT CLUSTER 17. HIGH TEMP TELLTALE This will illuminate in red when the battery or key system components exceed safe operating temperature. If the telltale is flashing, see trouble shooting guide. Warning! The Vectrix will continue to operate, but at a reduced performance level. Continued operation could result in permanent damage. Allow to cool. 18. SIDE/CENTER STAND TELLTALE An amber light will illuminate if the side stand is down or lowered.
INSTRUMENT CLUSTER A1. km/H – mph Selector This allows you to switch between kilometers and miles. The pushbutton is labeled “K/M”. Simply push the button to switch to the desired measurement. Your desired measurement will be illuminated on the left LCD screen. Setting Your Clock: Simply push the hour or minute button to the desired time. Note! You can switch from 12 hour to 24 hour modes by holding the hour button for three (3) seconds. Note! The default setting is kilometers. A2.
Key LOCK / IGNITION Only one key is needed to start your Vectrix, get into the storage area, open your glove compartment and lock your bike. The ignition switch is located in the center of the Vectrix in front of the stepthrough. The ignition features a number of positions that allow you to lock and unlock areas of the Vectrix. 4. GLOVE BOX In this position you will be able to pop open the glove box. To do this, push the key down and turn it counter-clockwise to the glove box position.
Left Handlebar Switches 1. MAIN/DIPPED BEAM SWITCH This switch allows the user to switch from high to low beam. Push up to select low beam to high beam or push down to select high beam to low beam. 2. MAIN-BEAM PASS SWITCH This switch is used to let other drivers know that you are passing. Pulse the switch to flash your main beam. The switch is located on the back side of the handlebar. 3.
RIGHT Handlebar Switches/THROTTLE 1. Throttle/Regen Position The throttle on the right handlebar is a distinctive feature of your Vectrix. The throttle is the user interface which determines forward motion as well as implementing regenerative (regen) braking and the reverse feature. The bi-directional throttle is very simple to use. n Roll the throttle downward (rearward) to accelerate in the forward direction.
RIGHT Handlebar Switches/THROTTLE n Your Vectrix has the ability to reverse at very low speeds to assist you with maneuvers such as backing out of parking spots. Reverse is only enabled when the Vectrix is completely stopped. The Vectrix will reverse at a slow speed of 2 mph (3 km/h). Release the throttle and the reverse drive ceases. To activate reverse from a complete stop, return the throttle to the neutral position or a slightly positive position (in the A direction).
MAIN COMPONENTS Instrument Cluster (Pg 8) Rear View Mirrors Left Handlebar Switches (Pg 13) Right Handlebar Switches/ Throttle (Pg 14) Keylock / Ignition Switch (Pg 12) Headlight (Pg 34) Glove Box (Pg 18*) Side Stand (Pg 17) 16 VECTRIX ZEV OWNER’S MANUAL Center Stand (OPTIONAL) (Pg 17) Rear Shock Absorber (Pg 19) Trunk (Pg 18) Charging Cord (Pg 29) Battery (Pg 21) Rear Wheel Drive (Pg 20)
Side and Center stands Side Stand The side stand is located on the left side of the Vectrix. To lower the stand, push down on the side stand bar, which protrudes out from the side stand. Park on level hard surfaces. Avoid parking on hills or unstable ground. To put the stand back up, move the Vectrix to a vertical position and lift the side stand bar with your foot. Center Stand (optional) The center stand is an optional feature of the Vectrix.
Storage Compartments UNDER-SEAT HELMET STORAGE/TRUNK The Vectrix has a hidden storage area for your helmet located under the passenger seat. Your key controls the lock to the under-seat storage compartment. OPENING TRUNK Push down on key and turn clockwise to the “Trunk” position while off of the seat to open the trunk area. The passenger seat will lift up. Pull the seat upward to get it off of the latch. Inside you will see the charging cord and a place to store your helmet.
Rear Shock Absorbers Your Vectrix is equipped with dual rear adjustable shock absorbers to enhance your riding experience. You should periodically inspect the exterior of the shocks for signs of fluid leakage. If a leak is indicated, see an authorized dealer at your earliest convenience.
Rear Wheel Drive PLANETARY GEARBOX The single stage planetary gearbox is permanently sealed and lubricated with no maintenance required. To vent the gearbox, there is a small vent cap located on the top side of the motor side swing arm centered on the motor. This vent should be kept clean of dirt, debris and excessive water. Vent Cap Motor / Gearbox BRUSHLESS DC MOTOR The brushless DC motor is mounted in the motor side swing arm with its shaft connected to the gearbox in the rear wheel.
Battery Pack DESCRIPTION OF BATTERY PACK The proper care of your battery pack is essential for maximum Vectrix performance. The battery has a nominal bus voltage of 125 volts DC which, if not respected, could result in serious injury. Only an authorized service agent is qualified to have access to the battery pack. Your battery pack consists of two boxes located within the Vectrix frame. Each battery box weighs approximately 99 lbs. (45 kg).
Battery Pack through a 125 amp fuse. This fuse is only accessible to qualified service technicians. Your battery likes to be charged. You should plug it in whenever it is convenience to do so. This is referred to as opportunity charging. Occasionally the estimated range and fuel gauge may drop from a few miles/kilometers and a few bars to zero. This means your charger memory and battery level need to be synchronized – see troubleshooting guide.
Motor Controller The motor controller is the “brain” of the Vectrix and provides the interface between the battery pack and the motor. The design uses a single circuit board for power system interconnections as well as control components and onboard power supplies. The motor controller incorporates Digital Signal Processing (DSP) technology as part of the proprietary Electronic Control System (ECS), which provides the flexibility to incorporate additional features as required.
Use With any new vehicle you must first get used to the feel of the vehicle before driving in any dangerous conditions. Bad weather can cause even an experienced driver to get into an accident. You should use caution at all times while riding your Vectrix. Warning! This Vectrix is designed for and limited to a top speed of 62 mph (100 km/h). You should avoid braking suddenly.
Pre-Ride Checks Warning! For safety reasons it is extremely important that you read and understand this section. Failure to perform these pre-ride checks could result in serious injury or death. CHARGE LEVEL Look at the charge level on the right LCD module. If there are less than four (4) bars showing, we suggest you recharge before use. STANDS UP Make sure both the side stand and center stand (if applicable) are up (retracted).
Braking The Vectrix Zero-Emission Vehicle includes a patented regenerative (regen) braking throttle which is easy to use and will improve your riding experience. In the regen mode the motor acts as a generator to apply a load/braking to the rear wheel while returning energy into the battery pack. FRONT BRAKE LEVER To operate the front brake, pull the right hand brake lever towards the twist grip. The braking is hydraulically operated, so you need not pull hard on the lever.
Rear Brake Lever Front Brake Lever Braking Warning! You should always use both brake levers for the most effective braking. One lever will not provide you as effective braking power. Never brake suddenly or in a harsh manner. This could cause the wheels to lock and you could lose control of the Vectrix. Bad weather, including slippery wet road, can cause braking to be less effective. Always use caution in wet conditions.
Parking the Vehicle n Stop the Vectrix and put either the side or center stand down for support n Turn the handlebar all the way to the left and lock it there by turning the key to the “lock” position. n Park the Vectrix in a area visible to other motorists. n Never park on soft earth. Warning! The use of padlocks that prevent motion is very dangerous and can affect the operation of the Vectrix. If you use a padlock to secure your Vectrix, the padlock must be removed before operating the Vectrix.
Charging the Battery The Vectrix includes an 8ft (2.4m) charging cord which is located in the trunk under the passenger seat. The male connector on the charging cord is specific to the country of use. For instance, in Italy the plug consists of a 4-conductor assembly. This accommodates “hot,” “neutral,” “ground” and a “pilot” pin. In this case the pilot pin is used by the AC power source (charging station) to detect the presence of the Vectrix, which in turn enables the stationary power outlet.
Maintenance Although your Vectrix requires little maintenance, it is important that you read and follow closely the maintenance items identified in this Manual as well as in the Warranty Book. Warning! If you are unsure of the problem with your Vectrix, take it to an autorized dealer to get it checked out or call 1-877-VECTRIX (832-8749).
Battery Pack If you notice any discharge coming from your Vectrix take it to a service center to get the system checked. Warning! The Battery Pack is rated at 125 Volts, 30 Amp hours. Contact with the terminals of the Battery Pack can result in injury or death. The onboard smart battery charger monitors the status/condition of the Battery Pack during normal operation as well as charging. The Battery Pack is an integrated system of temperature/voltage monitoring as well as cooling airflow/control.
Checking Brake Fluid Level Your brake fluid should never go below the MIN mark on the reservoir. Air can enter the reservoir if the fluid level is below MIN. This could cause problems in your Vectrix system. Brake fluid should always be topped off and changed on a routine basis. The brake fluid reservoirs are located on the handlebar assembly. It is recommended that the brake fluid be changed every two years.
Checking Brake Pads for Wear Front Brake Brake pads have a wear mark. If the grooves in the friction material are visible, the pad is not worn. Rear Brake The rear brake pad material should be at least 1mm thick for effectiveness. Note! See your autorized dealer for brake replacement.
Bulb Replacement Warning! Do not change bulbs immediately after running your Vectrix. Let the lights cool off. Bulbs become hot when the Vectrix is running and need proper time to cool off. Hot bulbs can cause severe burns if handled. Headlight To replace the headlight bulb, you will need to work behind the headlight fairing. Remove the connector from the bulb. Pull the tab to remove the protective cap. Release the clip that holds the bulb in place and take the bulb out of the socket.
Beam Setting The Vectrix must be in an upright position to check the beam setting. Make sure the tires are at the proper inflation. Have one person sit on the Vectrix. Place the Vectrix opposite a wall, about 10 meters away. Draw a horizontal line dictated by the headlight center and a vertical line in line with the Vectrix axis. It is better to perform this test in dim light. Switch on the low beam. The height of the light spot should not exceed 9/10 of the height from ground to headlight center.
Fuses Warning! Any and all fuses need to be serviced by an autorized dealer. Do not attempt to change these fuses, or you could cause injury or death to yourself and others. The fuse protection scheme for your Vectrix limits access to the fuses to an authorized dealer. You should not attempt to change any fuse on your Vectrix.
Tires PROPER PRESSURE FOR YOUR FRONT AND REAR TIRE Tire pressure changes with the temperature and by altitude. You should check the pressure on your tires often to ensure a safe ride. The front tire should be at 32 psi (2.2 bar) and the rear wheel should be at 40 psi (2.8 bar). If you find that the pressure in your tire is always low and quickly changes from high to low after being filled with air, see your autorized dealer to inspect the tire.
Tires Proper tread depth It is recommended to replace the tires when the tread is below 2 mm. 38 VECTRIX ZEV OWNER’S MANUAL Warning! Driving on tires with little or no tread is dangerous and could cause an accident. Checking your tread depth is extremely important. Failure to do so could result in riding on bald tires, which can cause injury or death, especially in wet conditions.
Cleaning Washing your Vectrix As with any vehicle it is important that you wash your Vectrix on a regular basis to keep the finish in good condition. Never use harsh detergents or abrasive cloths on your Vectrix. When washing your Vectrix, follow the instructions below: Remove dirt and mud from your Vectrix with running water. You may use a soft sponge or brush. Do not use hard materials which can scratch the paint. Wash the entire Vectrix with a mild detergent or car wash soap using a sponge or cloth.
StorING If you plan on storing your Vectrix for an extended period of time, follow these procedures: n Clean the Vectrix and allow it to dry before storing. n Place the Vectrix on a service stand. n Check the Vectrix for problems every few weeks. n A cover protects the Vectrix from the elements and is a good investment. n The Vectrix must be fully charged and turned off prior to storage. n You should not store your Vectrix for more than three months without re-charging the battery.
TRANSPORTING D-rings WARNING! Take special care of the brake hose DO NOT CRUSH or place the belt above the swing arm. This can cause possible damage and may result in unsafe conditions. Carefully place the belt under the hose and take special care NOT to pull the brake hose too hard to weaken the connection. See photo Representative tie down - front and back. D-ring locations as seen from under the bike.
Troubleshooting All of our bikes are carefully inspected before they are delivered to the customer. Even after the bikes are inspected, some technical problems can occur. The following chart offers a guide for you to identify a problem and, if possible, fix it yourself. If you are unable to solve a problem with your Vectrix, take it to an authorized Vectrix technician at your convenience.
Troubleshooting Symptom Potential Cause Potential Solution Scooter does not turn on Key not properly engaged Recheck key in ignition, turn off/on again Scooter on but no ‘ready’ light Power on/off switch not engaged Recheck switch, turn off/on Scooter plugged in to AC Unplug scooter and store plug fr riding Throttle not set Call Vectrix authorized dealer for instructions Ready light flashing Side stand switch not engaged Check stands/deploy and retract/check connection Charger not working A
Specifications WARRANTY: Standard is twenty-four months CHARGER: 1.5 kW on-board battery charger EMISSIONS: Zero* RECHARGE REQUIREMENTS: 110V-230V (50/60Hz) WEIGHT: 515 lbs. (234 kg) RECHARGE TIME 3-5 hours SEAT HEIGHT: 30.
RANGE Fundamentals of Vectrix Range The range of an electric vehicle is defined as the distance the vehicle will travel on a single full charge of the battery pack. Just like EPA mileage estimates on automobiles “your mileage may vary”. Your range results are a direct reflection of your driving habits. The more conservative you ride the better the range you can expect from your Vectrix.
RANGE 3. Why do I get less range at higher speeds? It takes more energy to push a Vectrix faster because you encounter aerodynamic resistance. The faster you attempt to travel the more important this factor becomes. Also it is a fundamental characteristic of battery energy storage systems that the amount of energy you are able to extract from the battery is inversely proportional to the rate at which you drawing out the energy.
Performance Data MAX SPEED: 62 mph (100 km/h) WHEELS: Front: 120/70 -14”; Rear: 140/60 -13” OPERATING TEMPERATURE: 14°F - 122°F (-10°C to 50°C) WHEELBASE: 60” (1,525 mm) ACCELERATION: 0-50 mph (80 km/h) in 6.
For USA Versions Only SAFETY DEFECTS Contact the National Highway Traffic Safety Administration (NHTSA) if you believe that this vehicle has a defect that could cause an accident, injury or death. Also contact Vectrix Corporation immediately. If the NHTSA receives multiple complaints, it could lead to an investigation. The NHTSA may opt to recall vehicles if it perceives a safety threat. The NHTSA cannot deal with individual problems with dealerships or Vectrix Corporation.
LABEL LOCATIONS The following pages (50-51) display the locations of safety labels and the labels themselves.
For USA Versions Only WARNING Your Vectrix is equipped with a warning light when the side stand is lowered (on). However, it is the rider’s responsibility to ensure that the side stand is stowed completely before starting out. Failure to observe this warning could result in an upset and consequent bodily injury. 2 NOTICE Accessory Port 12 VDC 0.5 AMPS (6 WATTS) MAXIMUM 3 1 Label not visible without removing seat.
Routine Maintenance Record DATE OF SERVICE MILEAGE SERVICE DESCRIPTION COMMENTS VECTRIX ZEV OWNER’S MANUAL 51
NOTES 52 VECTRIX ZEV OWNER’S MANUAL