Supplementary instructions Mounting bosses and adapters Document ID: 32036
1 Contents Contents 1 Product description 2 Welded socket - universal 2.1 2.2 2.3 2.4 2.5 3 .. .. .. .. .. 4 5 8 11 13 . . . . . . . . . . .. .. .. .. .. 15 16 17 19 20 VEGASWING 51, 61, 63 . . . . . . . . . . . . . . . . . . . . . . VEGAKON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 26 VEGABAR VEGABAR VEGABAR VEGABAR VEGABAR 17. 52. 53. 54. 52, ............... ............... ............... ............... 54 - Paper industry . . . . . . . . . . . . . . . . . .
1 Product description 1 Product description Welded sockets are used for connection of level and presssure sensors to the process. Depending on the version, the process fitting is optional or belongs to the scope of delivery. Depending on the version, accessory parts such as welding dummies and blind stoppers are available. Adapter Screwed adapters are used for adaptation of level and pressure sensors with connection G¾ A or G1½ A to existing welded sockets.
2 Welded socket - universal 2 Welded socket - universal 2.1 Thread Thread G½ A Welded socket G½ A acc. to DIN 3852-X Art. no. 2.36839 16,5 mm (0.65") ø 28 mm (1.1") G1/2 2,5 mm (0.1") Material 316L ø 32 mm (1.26") Fig. 1: Dimensions welded socket G½ A acc. to DIN 3852-X Thread G¾ A Welded socket G¾ A acc. to DIN 3852-X Art. no. 2.36840 ø 33 mm (1.3") 16,5 mm (0.65") G3/4 2,5 mm (0.1") Material 316L ø 38 mm (1.5") Fig. 2: Dimensions welded socket G¾ A acc.
20,5 mm (0.81") ø 41 mm (1.61") G1 2,5 mm (0.1") 2 Welded socket - universal ø 47 mm (1.85") Fig. 3: Dimensions welded socket G1 A acc. to DIN 3852-X Thread G1½ A Welded socket G1½ A acc. to DIN 3852-X Art. no. 36842 24,5 mm (0.97") ø 56 mm (2.21") G1 1/2 2,5 mm (0.1") Material 316L ø 65 mm (2.56") Fig. 4: Dimensions welded socket G1½ A acc. to DIN 3852-X 2.2 Clamp according to DIN 32676, ISO 2852/316L Clamp 1" Welded socket Clamp 1" PN16 DIN 32676, ISO 2852/316L Product code ESTC.
2 Welded socket - universal 21,5 mm (0.85") ø 50,5 mm (1.99") ø 25,6 mm (1.01") ø 22,6 mm (0.89") Fig. 5: Dimensions welded socket Clamp 1" PN16 DIN 32676, ISO 2852/316L Clamp 1½" Welded socket Clamp 1½" PN16 DIN 32676, ISO 2852/316L Product code ESTC.BXX Material 316L Seal (optional) Material EPDM, FKM Tension ring Material 1.4301 21,5 mm (0.85") ø 50,5 mm (1.99") ø 35,6 mm (1.4") ø 38,6 mm (1.52") Fig.
2 Welded socket - universal Tension ring Material 1.4301 21,5 mm (0.85") ø 64 mm (2.52") ø 47,6 mm (1.87") ø 51,6 mm (2.03") Fig. 7: Dimensions welded socket Clamp 2" PN16 (ø 64 mm) DIN 32676, ISO 2852/316L Clamp 2½" Welded socket Clamp 2½" PN16 (ø 77.5 mm) DIN 32676, ISO 2852/316L Product code ESTC.DXX Material 316L Seal (optional) Material EPDM, FKM Tension ring Material 1.4301 28 mm (1.1") ø 77,5 mm (3.05") ø 60,3 mm (2.37") ø 64,1 mm (2.52") 32036-EN-110223 Fig.
2 Welded socket - universal Seal (optional) Material EPDM or FKM Tension ring Material 1.4301 28 mm (1.1") ø 91 mm (3,58") ø 72,9 mm (2.87") ø 76,7 mm (3,02") Fig. 9: Dimensions welded socket 3" PN16 (ø 91 mm) DIN 32676, ISO 2852/ 316L 2.3 Hygienic fittings Hygienic fitting LA Welded socket LA for compression nut Product code ESTA.LAXXX Material 316L Seal (optional) Material EPDM Welding dummy Product code DMONT.A Material 1.4305 Blind stopper Product code DMONT.
2 Welded socket - universal 40 mm (1.58") Rd 65 x 1/6 ø 79,6 mm (3.13") Fig. 10: Dimensions welded socket LA for compression nut Hygienic fitting LB Welded socket LB for tension flange Product code ESTA.LBXXX Material 316L Seal (optional) Material EPDM Welding dummy Product code DMONT.C Material 1.4305 Blind stopper Product code DMONT.D Material 316Ti M6 40 mm (1.58") ø 90 mm (1.54") ø 72 mm (2.84") ø 79,6 mm (3.13") 32036-EN-110223 Fig.
2 Welded socket - universal Seal (optional) Material PTFE ø 105 mm (4.13") ø 84 mm (3.31") ø 66 mm (2.6") 20 mm (0.79") M10 ø 50 mm (1.97") ø 125 mm (4.92") Fig. 12: Dimensions welded socket DRD Cone connection DN 25 Welded socket conus DN 25 Product code ESTK.KAXX Material 316L Seal (optional) Material EPDM 25 mm (0.98") Rd 52 x 1/6 ø 75 mm (2.95") Fig. 13: Dimensions welded socket conus connection DN 25 Cone connection M52 x 2 Welded socket conus M52 x 2 Product code ESTK.
2 Welded socket - universal 23 mm (0.91") 25 mm (0.98") M52 x 2 ø 80 mm (3.15") Fig. 14: Dimensions welded socket conus connection M52x2 2.4 Bolting acc. to DIN 11851 Bolting DN 25 Welded socket, bolting DN 25 according to DIN 11851 Product code ESTR.DA1X Material 316L Seal (optional) Material FKM, EPDM, NBR 29 mm (1.14") Rd 52 x 1/6 ø 26 mm (1.02") ø 31 mm (1.22") Fig.
2 Welded socket - universal 33 mm (1.3") Rd 65 x 1/6 ø 38 mm (1.5") ø 43 mm (1.69") Fig. 16: Dimensions welded socket, bolting DN 40 according to DIN 11851 Bolting DN 50 Welded socket, bolting DN 50 according to DIN 11851 Product code ESTR.GA1X Material 316L Seal (optional) Material FKM, EPDM, NBR 35 mm (1.38") Rd 78 x 1/6 ø 50 mm (1.97") ø 55 mm (2.17") Fig.
2 Welded socket - universal 32 mm (1.38") RD 110 x 1/4 ø 81 mm (3.19") ø 87 mm (3.43") Fig. 18: Dimensions welded socket, bolting DN 80 according to DIN 11851 Bolting DN 100 Welded socket, bolting DN 100 according to DIN 11851 Product code ESTR.JA1X Material 316L Seal (optional) Material EPDM 54 mm (2.13") Rd 130 x 1/4 ø 100 mm (3.94") ø 106 mm (4.17") Fig. 19: Dimensions welded socket, bolting DN 100 according to DIN 11851 2.5 Bolting acc. to DIN 11864-1 Bolting DN 40 Welded socket DN 40 acc.
2 Welded socket - universal 31mm (1 7/32") Rd 65 x 1/6 ø 38mm (1 1/2") ø 41mm (1 39/64") Fig. 20: Dimensions welded socket DN 40 acc. to DIN 11864-1 Bolting DN 50 Welded socket DN 50 acc. to DIN 11864-1 Product code ESTR.GBXX Material 316L Seal (optional) Material FKM, EPDM or NBR 26 mm (1.02") Rd 65 x 1/6 ø 38 mm (1.5") ø 43 mm (1.69") Fig. 21: Dimensions welded socket DN 50 acc.
3 Welded socket - VEGABAR 3 Welded socket - VEGABAR 3.1 VEGABAR 17 Thread G½ B Welded socket G½ B acc. to ISO 228-1 - vessel Product code ESMBR17.86*IXTX Material 316Ti ø 50 mm (1.97") 21 mm (0.83") G1/2 Fig. 22: Dimensions welded socket G½ B acc. to ISO 228-1 - vessel Welded socket G½ B acc. to ISO 228-1 - pipeline Product code ESMBR17.86*AXVX Material 316Ti 21 mm (0.83") G1/2 ø 30 mm (1.18") Fig. 23: Dimensions welded socket thread G½ B acc.
3 Welded socket - VEGABAR 10,5 mm (0.41") 21 mm (0.83") G1 ø 30,1 mm (1.19") ø 50 mm (1.97") Fig. 24: Dimensions welded socket G1 B acc. to ISO 228-1 Thread G1 hygienic Welded socket G1 aseptic Product code ESMBR17.84*JXVX G1 25,5mm (1") 12,5mm (0.49") Material 316L ø 29,3mm (1.15") ø 50mm (1.97") Fig. 25: Dimensions welded socket G1 aseptic 3.2 VEGABAR 52 Thread G½ A Welded socket thread G½ A acc. to EN 837 Product code ESMBR52.
3 Welded socket - VEGABAR ø 50 mm (1.97") 21 mm (0.83") G 1 1/2 Fig. 26: Dimensions welded socket thread G½ A acc. to EN 837 Thread G1 A Welded socket thread G1 A according to DIN ISO 228-1 Product code ESMBR52.GCBKVX Material 316Ti ø 50 mm (1.97") 40 mm (1.58") G1 Fig. 27: Dimensions welded socket thread G1 A according to DIN ISO 228-1 3.3 VEGABAR 53 Thread G½ B Welded socket G½ B acc. to ISO 228-1 - vessel Product code ESMBR53.
3 Welded socket - VEGABAR ø 50 mm (1.97") 21 mm (0.83") G1/2 Fig. 28: Dimensions welded socket G½ B acc. to ISO 228-1 - vessel Welded socket G½ B acc. to ISO 228-1 - pipeline Product code ESMBR53.GFAXVX Material 316Ti 21 mm (0.83") G1/2 ø 30 mm (1.18") Fig. 29: Dimensions welded socket G½ B acc. to ISO 228-1 - pipeline Thread G1 B Welded socket G1 B acc. to ISO 228-1 Product code ESMBR53.GCIXTX Material 316Ti 10,5 mm (0.41") 21 mm (0.83") G1 ø 30,1 mm (1.19") ø 50 mm (1.
3 Welded socket - VEGABAR Thread G1 B hygienic Welded socket G1 B aseptic Product code ESMBR53.GEJXVX G1 25,5mm (1") 12,5mm (0.49") Material 316L ø 29,3mm (1.15") ø 50mm (1.97") Fig. 31: Dimensions welded socket G1 B aseptic 3.4 VEGABAR 54 Thread G½ A Welded socket G½ A acc. to ISO 228-1 Product code ESMBR54.GBAXVX Material 316L 10,5mm (13/32") Seal (optional) Material Kalrez 21mm (53/64") G1/2 32036-EN-110223 ø 30mm (1 3/16") ø 18,5mm (47/64") Fig. 32: Dimensions welded socket G½ A acc.
3 Welded socket - VEGABAR Seal (optional) Material Viton, EPDM, Kalrez 22,5 mm (0.89") G3/4 ø 40 mm (1.58") Fig. 33: Dimensions welded socket G¾ A acc. to DIN 3852-X Thread G1 A Welded socket G1 A acc. to ISO 228-1 Product code ESMBR54.GCIXTX Material 316Ti 21mm (53/64") G1 ø 40mm (1 37/64") ø 47mm (1 27/32") Fig. 34: Dimensions welded socket G1 A acc. to ISO 228-1 3.5 VEGABAR 52, 54 - Paper industry M30 x 1.5 Welded socket M30 x 1.5 Product code ESMBR54.
3 Welded socket - VEGABAR Blind stopper Material 316Ti 23mm (0.91") 15mm (0.59") M30x1,5 ø 25mm (0.98") ø 40mm (1.58") Fig. 35: Dimensions welded socket M30 x 1.5 M30 x 1.5 for headbox Welded socket M30 x 1.5 Product code ESMBR54.BSGXVX Material 316L Seal (optional) Material Viton Welding dummy Product code DMONT.G Material brass Blind stopper Material 316Ti (0.91") 23mm 15mm (0.59") M30x1,5 ø 25mm (0.98") 32036-EN-110223 ø 40mm (1.58") Fig. 36: Dimensions welded socket M30 x 1.
3 Welded socket - VEGABAR M44 x 1.25 Welded socket M44 x 1.25 Product code ESMBR**.B*MXVX Material 316L Welding dummy Product code DMON T.F Material brass Blind stopper Product code DMONT.H Material 316Ti 21mm (0.83") M44x1,25 ø 60mm (2.36") Fig. 37: Dimensions welded socket M30 x 1.25 M48 x 1.5 Welded socket M48 x 1.5 Product code ESMBR52.
3 Welded socket - VEGABAR 97 mm (3.82") 102 mm (4.02") M 48 x 1,5 79 mm (3.11") Fig. 38: Dimensions welded socket M48 x 1.5 G1" suitable for PASVE Welded socket G1" suitable for PASVE Product code ESMBR54.VPHXVX Material 316L Dummy Product code DMONT.S Material brass Blind stopper Product code DMONT.
3 Welded socket - VEGABAR 70 mm (2.76") 38,5 mm (1.52") G1 ø 45 mm (1.77") Fig. 39: Dimensions welded socket G1" suitable for PASVE PMC 1" Welded socket PMC 1" Product code ESMBR54.PCDXVX 17,6 mm (0.69") 25 mm (0.98") 26,7 mm (1.05") ø 8 mm (0.32") Material 316L 33,4 mm (1.32") Fig.
4 Welded socket - Level switch 4 Welded socket - Level switch 4.1 VEGASWING 51, 61, 63 Thread G¾ A Welded socket G¾ A acc. to DIN 3852-X Product code ESTSG.1GBX1 Material 316L Seal Material FKM, EPDM ø 32 mm (1.26") 26 mm (1.02") G 3/4 ø 53 mm (2.09") Fig. 41: Dimensions welded socket G¾ A acc. to DIN 3852-X Thread G1 A Welded socket G1 A acc. to DIN 3852-X Product code ESTSG.1GAX1 Material 316L Seal Material FKM, EPDM ø 39 mm (1.54 ") 32036-EN-110223 29 mm (1.14") G1 ø 60 mm (2.36") Fig.
4 Welded socket - Level switch 4.2 VEGAKON Thread G1 A Welded socket G1 A acc. to DIN 3852-X Product code ESTKN.1GA Material 316Ti 21 mm (0.83") G1 ø 40 mm (1.58") ø 47 mm (1.85") Fig. 43: Dimensions welded socket G1 A acc.
5 Adapter 5 Adapter 5.1 G¾ A on Clamp according to DIN 32676, ISO 2852 Clamp 1½" Adapter G¾ A according to DIN 3852-X on Clamp 1½" PN16 DIN 32676, ISO 2852/316L Product code GEWADA-A.CG1 Material 316L Seal (optional) Material FKM, EPDM ø 32 mm (1.26") 22,5 mm (0.89 ") G 3/4 ø 50,5 mm (1.99") Fig.
5 Adapter ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 64 mm (2.52") Fig. 45: Dimensions adapter G¾ A according to DIN 3852-X on Clamp 2" PN16 (ø 64 mm) DIN 32676, ISO 2852/316L Clamp 2½" Adapter G¾ A according to DIN 3852-X on Clamp 2½" PN16 (ø 77.5 mm) DIN 32676, ISO 2852/316L Product code GEWADA-A.CD1 Material 316L Seal Material FKM, EPDM ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 77,5 mm (3.05") Fig. 46: Dimensions adapter G¾ A according to DIN 3852-X on Clamp 2½" PN16 (ø 77.
5 Adapter ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 91 mm (3.58") Fig. 47: Dimensions adapter G¾ A according to DIN 3852-X on Clamp 32" PN16 (ø 91 mm) DIN 32676, ISO 2852/316L Clamp 4" Adapter G¾ A according to DIN 3852-X on Clamp 4" PN16 (ø 119 mm) DIN 32676, ISO 2852/316L Product code GEWADA-A.CC1 Material 316L Seal Material FKM, EPDM ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 119 mm (4.69") Fig.
5 Adapter ø 55 mm (2 11/64") 30 mm (1 3/16") G 1 1/2 ø 91 mm (3 37/64") Fig. 49: Dimensions adapter G1½ A according to DIN 3852-X on Clamp 3" PN16 (ø 77.5 mm) DIN 32676, ISO 2852/316L 5.3 G1½ A on bolting acc. to DIN 11851 Bolting DN 40 Adapter G1½ A acc. to DIN 3852-X on bolting DN 40 acc. to DIN 11851 Product code GEWADA-A.RA1 Material 316L Seal Material FKM, EPDM ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 56 mm (2.21") Fig. 50: Dimensions adapter G1½ A acc. to DIN 3852-X on bolting DN 40 acc.
5 Adapter Seal Material FKM, EPDM ø 32 mm (1.26") 22,5 mm (0.89 ") G 3/4 ø 68,5 mm (2.70") Fig. 51: Dimensions adapter G1½A acc. to DIN 3852-X on bolting DN 50 acc. to DIN 11851 Bolting DN 65 Adapter G1½ A acc. to DIN 3852-X on bolting DN 65 acc. to DIN 11851 Product code GEWADA-A.RC1 Material 316L Seal Material FKM, EPDM ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 86 mm (3.39") Fig. 52: Dimensions adapter G1½ A acc. to DIN 3852-X on bolting DN 65 acc.
5 Adapter Seal Material FKM, EPDM ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 121 mm (4.76") Fig. 53: Dimensions adapter G1½ A acc. to DIN 3852-X on bolting DN 100 acc. to DIN 11851 5.4 G1½ A on further hygienic fittings DRD connection Adapter G1½ A acc. to DIN 3852-X on DRD connection Product code GEWADA-A.AA1 Material 316L Seal Material FKM, EPDM ø 54 mm (2.13") 22,5 mm (0.89") G 3/4 ø 65,8 mm (2.59") Fig. 54: Dimensions adapter G1½ A acc. to DIN 3852-X to DRD Tuchenhagen DN 32 Adapter G1½ A acc.
5 Adapter ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 71 mm (2.8") ø 84 mm (3.31") 32036-EN-110223 Fig. 55: Dimensions adapter G1½ A acc.
6 Welding instructions 6 Welding instructions Information: The following welding instructions are for information only. In general, the relevant welding regulations must be noted. The AD leaflets must also be noted when welding on pressure vessels. Preparations When welding stainless steel, utmost cleanness is necessary. E.g. it is not allowed to use rusty tools or screwed parts. Also make sure that no mild steel is processed in the closer environment. Use enought inert gase for tack-welding.
6 Welding instructions 8 1 4 5 6 3 2 7 Fig. 57: Segmental welding After welding a segment, weld immediately the segment that lies exactly opposite. Interrupt the welding process after welding two segments until the weld joint cools or carefully cool the weld joint yourself before you start welding again. The pressure loading capacity depends on the quality of the welding as well as the material of the welded socket. With threaded sockets, the thread length must be used completely bearing.
7 Supplement 7 Supplement 7.1 Technical data General data Material 316L corresponds to 1.4404 or 1.4435, 316Ti corresponds to 1.4571. Max. process temperature on the welded socket, depending on the seal - FKM -20 … +120 °C (-4 … +248 °F) - FFKM -20 … +120 °C (-4 … +248 °F) - EPDM -40 … +120 °C (-40 … +248 °F) - EPDM cleaning temperature max.
32036-EN-110223 7 Supplement Mounting bosses and adapters 37
7 Supplement 32036-EN-110223 38 Mounting bosses and adapters
32036-EN-110223 7 Supplement Mounting bosses and adapters 39
Printing date: VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: info@de.vega.com www.vega.com ISO 9001 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing.